【应用】T500导热绝缘垫片助力新能源汽车中IGBT散热，具有绝缘强度高、导热效果好等优势

时间： 2019-11-23 来源：世强

技术问答

近年来汽车技术发展正朝节能化、能源多元化、动力电气化、排放洁净化等方向发展，发展节能汽车、代用燃料汽车与电动汽车已是大势所趋。新能源汽车中电机驱动需要用到大量的是绝缘栅双极晶体管(IGBT)， IGBT模块占整个电动汽车成本近10%，是电动汽车中的核心器件之一，是动力系统的重要组成部分。汽车上工作条件的严酷性和复杂性给传统的IGBT模块技术带来了极大的挑战。电动车中的电池电压在200V以上，电机功率也较大，要求IGBT的额定电压600V~1200V，额定电流300A以上，如此大的功率致使其发热较多，加之IGBT的结温不能超过125℃，如果热量不能及时散掉，一旦器件的结温超过125℃，造成的危害是IGBT损坏以致影响到整机的运作。以混合动力汽车和双模式动力车为例，动力驱动部分，包括IGBT、电机、引擎等都在汽车前车仓内，如果散热不好，过温保护不及时，IGBT模块有可能因过热烧毁。

图1 IGBT上导热绝缘片

电动汽车IGBT模块的散热主要有风冷和水冷两种方式，无论哪种方式都需要使用大量的热界面材料，其中导热绝缘垫片是常用的一种，电动汽车IGBT模块对导热绝缘垫片的要求是绝缘强度高，导热效果好，力学强度大抗撕裂和穿刺等。

图2 由多个芯片集成的一个大功率IGBT芯片

针对这一应用固美丽推了出一款导热绝缘垫片T500，其具有以下特点：

Ø 采用玻璃纤维布，以加强拉伸强度，抵抗撕扯，剪切和穿刺；

Ø 厚度仅为0.25mm；

Ø 绝缘强度达到4000Vac；

Ø 热阻仅为0.19°C-in2/W @ 300 psi，散热效果非常好；

Ø 具有低介电常数，阻燃和优异的绝缘性能等特性；

由上可知，T500导热绝缘垫片完全符合电动汽车IGBT模块对导热绝缘垫片的要求，因而被广泛应用于IGBT模块和散热介质间隙填充。为了让读者们更直观地了解这款产品，下图放出T500的相关参数以供参考。

图3 T500数据手册

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商品及供应商介绍 - PARKER CHOMERICS - 2019-08 PDF 中文下载

Product Environmental Quality Certification

型号- CHO-SHIELD 571,THERM-A-GAP 569PT,CHO-SEAL 1285,SOFT-SHIELD 3500,SOFT-SHIELD 5000,CHO-SEAL 1401-S,CHO-SEAL V6433,CHO-SEAL 0862,THERMFLOW T725,CEL-XX-5103-XXXX,CHO-SEAL 1278,CHO-SEAL 0860,THERM-A-GAP T652,CHO-SEAL 1291,CHO-SEAL 1290,CHO-FORM 5575,CHO-THERM 1641,CHO-THERM 1646,THERM-A-GAP GEL 40,THERM-A-GAP T654,THERMATTACH T491,CHO-BOND 320,CHO-SEAL 1287,THERM-A-GAP 579KT,CHO-FORM 5560,CHO-SHIELD 596,CHO-MUTE 9000,THERM-A-GAP PAD70TP,SOFT-SHIELD 4850,FPCV-14244,THERM-A-GAP PAD30PN,CHO-FOILCCD,FPCV-13701,THERM-A-GAP F174,CHO-SHIELD 4076,THERMFLOW PC07DM-7,THERM-A-GAP GEL 40NS,CHO-SEAL 1298,CHO-SEAL 6503,CHO-SEAL 6502,CHO-MASK II CMT,CHO-THERM T609,THERM-A-GAP T630,CHO-FORM 5550,THERM-A-GAP T636,CHO-SEAL S6304,THERM-A-GAP G580,THERM-A-GAP T635,CHO-SEAL S6305,CHO-THERM T290,THERM-A-FORM 1641,THERM-A-FORM 1642,THERM-A-GAP G574,CHO-BOND 584,THERM-A-GAP 569PB,THERM-A-GAP G579,CHO-SEAL 1501,THERM-A-GAP PAD30G,THERMFLOW T710,THERM-A-GAP PAD30A,THERMAL GREASE T660,CHO-MUTE 9025,CHO-MUTE 9020,CHO-FORM 5541,CHO-FORM 5542,CHO-SEAL 6372,CHO-SEAL 6371,CHO-SEAL 6370,CHO-LUBE E117,THERM-A-GAP A580,SOFT-SHIELD 1000,THERM-A-GAP G570,THERM-A-GAP PAD60,CHO-FAB CFT,CHO-SEAL 1358,CHO-SEAL 1236,CHO-SEAL 1239,CHO-SEAL L6303,CHO-THERM T500,CHO-SEAL 1250,THERMAL GREASE T650,CHO-FOIL CCD,CHO-FOIL CCE,THERM-A-GAP T174,THERM-A-GAP A574,CHO-FOIL CCH,CHO-FOIL CCJ,CHO-FOIL CCK,THERM-A-GAP A570,THERM-A-GAP A515 RFA,CHO-FORM 5538,THERM-A-PAD-579PN,CHO-MUTE 9005,CHO-SHIELD 1091,THERM-A-GAP PAD60A,THERM-A-GAP A569,CHO-SEAL 1260,CHO-FORM 5526,CHO-FORM 5528,THERM-A-GAP GEL 8010,CHO-BOND 1099,CHO-FORM 5519,THERM-A-GAP 6579,THERM-A-GAP F574,THERM-A-GAP TPS60,THERM-A-GAP 579PN,FPCV-14832,THERM-A-GAP GEL 8017,CHO-BOND 1091,CHO-SIL 1485,CHO-JAC CJ-022-26,THERM-A-GAP 579PB,THERM-A-GAP 579,CHO-SEAL 1273,THERM-A-GAP PAD30,THERMAL GREASE T670,CHO-SIL 1356,CHO-FOIL CAD,THERM-A-GAP T274,CHO-SEAL 1270,CHO-FORM 5513,SOFT-SHIELD 2000,THERM-A-GAP 579PT,CHO-FORM 5515,CHO-SORB,THERM-A-GAP 6569,CHO-BOND 1088,TECKNIT 72-0008,THERM-A-GAP G174,CHO-LUBE4220,CHO-BOND 584-29,CHO-BOND 1083,CHO-SEAL 1265,THERM-A-GAP PAD80,CHO-BOND 1085,CHO-BOND 1086,THERMATTACH T405,CHO-SEAL 6452,CHO-SEAL 6330,THERMATTACH T404,CHO-SHRINK TUBES,CHO-LUBE 4220,CHO-BOND 360-208,CHO-SEAL 2561Y,CHO-FAB CRS,CHO-FORM 5506,THERM-A-GAP GEL 45,CHO-BOND 1076,CHO-BOND 2165,FPCV-13444,CHO-BOND 1077,CHO-SHIELD 608,THERM-A-GAP GELAB,CHO-BOND 1072,CHO-SEAL 1310,CHO-BOND 1073,CHO-SHIELD 604,CHO-BOND 1075,THERMATTACH T418,THERMATTACH T412,THERMATTACH T413,THERMATTACH T414,CHO-SEAL 6460,THERM-A-GAP 575NS,CHO-SEAL S6600,THERM-A-GAP G515 RFA,CHO-STRAP,CHO-BOND 1067,CHO-BOND 1069,THERM-A-GAP PAD70TPF,THERM-A-GAP TC60,THERMATTACH T410,THERMATTACH T411,THERMATTACH T428,CHO-SHIELD 2056,CHO-SHIELD 4916,CHO-SHIELD 4914,CHO-BOND 1055,CHO-BOND 1056,CHO-THERM T444,CHO-THERM T441,THERM-A-GAP TC50,THERM-A-FORM CIP35,CHO-SEAL 1215,CHO-SHIELD 2052,CHO-SEAL 1217,CHO-BOND 1053,CHO-SEAL 1212,CHO-SEAL 1350,THERM-A-FORM T644,THERM-A-FORM T646,THERM-A-GAP GEL 30,CHO-SHIELD 2044,THERM-A-FORM T647,CHO-SHIELD 4900,CHO-SHRINK BOOT,THERMFLOW T310,THERM-A-GAP G974,CHO-SHIELD 2040,CHO-SHIELD 610,CHO-SEAL 2557,THERMFLOW T557,CHO-SEAL 1221,CHO-SEAL 1224,THERM-A-FORM T642,THERMFLOW T558,CHO-BOND 360-20,SOFT-SHIELD 3700,CHO-SEAL 2542,THERM-A-FORM T644G,THERM-A-GAP T580,CHO-BOND 1029,THERM-A-GAP GEL20,THERM-A-GAP T630G,CHO-BOND 1035,CHO-BOND 1038,CHO-BOND 4669,CHO-BOND 592,THERMFLOW T766,CHO-BOND 1030,CHO-BOND 4660,THERM-A-GAP GEL 4517,THERM-A-GAP T574,CHO-JAC,CHO-THERM 1680,THERM-A-GAP T570,SOFT-SHIELD 4008,SOFT-SHIELD 4800,CHO-BOND 1018,CHO-BOND 1019,CHO-THERM 1684,THERM-A-GAP A174,SOFT-SHIELD 4004,SOFT-SHIELD 4002,THERM-A-GAP T579,SOFT-SHIELD 4000,SOFT-SHIELD I,TECKNIT 72-08116,CHO-BOND 1024,CHO-BOND 1027,CHO-SEAL 1401,THERM-A-GAP A579,THERMFLOW T777,THERM-A-GAP TPS60G,CHO-SEAL 6313,TECKNIT 0005,CHO-THERM 1671,TECKNIT 0002,CHO-SIL 1401,THERM-A-GAP GEL60HF,CH0-SEAL 0860,CHO-THERM 1674,CHO-THERM 1679,THERM-A-GAP T569,CHO-THERM 1677,THERM-A-GAP G274,CHO-THERM 1678,CHO-BOND 1016,THERM-A-GAP GEL37,CHO-SEAL 6308,THERM-A-GAP 976,THERM-A-GAP PAD30KT,CHO-SEAL 6307,CHO-SEAL 1651,CHO-SHIELD 2002,THERM-A-GAP GEL 75,CHO-SHIELD 2003,THERM-A-GAP 974,CHO-SHIELD 2001,CHO-THERM 1661,THERM-A-GAP A274,THERM-A--FORM CIP35,CHO-BOND 1121,THERM-A-GAP HCS,CHO-SEAL1285,CHO-SEAL 6435

测试报告 - PARKER CHOMERICS - 3/12/2023 PDF 英文下载

Parker Chomerics Thermal Interface Materials Product Shelf Life Data

型号- CHO-THERM 1674 W/PSA,THERM-A-GAP HCS10A,THERMATTACH T405,THERMAL GREASE T650,THERM-A-GAP 8010,THERM-A-GAP HCS10G,THERMATTACH T404,CHO-THERM T609 W/PSA,THERM-A-GAP A580,THERM-A-GAP G570,THERM-A-GAP GEL 45,THERM-A-GAP G174,CHO-THERM 1680 W/PSA,THERM-A-GAP G569,THERMFLOW T725,CHO-THERM T500,CHO-THERM T500 W/PSA,CHO-THERM 1678 W/PSA,THERMFLOW T766,T-WING,THERMATTACH T418,THERM-A-GAP A579,THERMATTACH T412,THERM-A-GAP A574,THERM-A-GAP T174,THERMATTACH T414,THERM-A-GAP A174,THERM-A-GAP A570,CHO-THERM 1646,THERM-A-FORM CIP 35,CHO-THERM 1677 W/PSA,CHO-THERM 1671 W/PSA,CHO-THERM T441 W/PSA,THERMATTACH T410,THERMATTACH T411,THERMFLOW T777,THERM-A-GAP A569,THERMAL GREASE T670,CHO-THERM 1671,CHO-THERM 1674,CHO-THERM 1677,THERM-A-GAP G274,CHO-THERM 1678,CHO-THERM T444,CHO-THERM T441,THERM-A-GAP TC50,THERM-A-GAP 976,THERMFLOW PC07DM-7,CHO-THERM T609,THERMAL GREASE T660,THERM-A-GAP T630,THERM-A-FORM T644,THERM-A-GAP GEL 30,THERM-A-FORM T646,THERM-A-GAP 974,THERM-A-FORM T647,THERM-A-GAP T274,THERM-A-GAP A274,THERM-A-GAP T636,THERM-A-GAP G580,THERM-A-GAP T635,THERM-A-FORM 1641,THERM-A-FORM 1642,THERM-A-GAP G574,THERM-A-GAP G579,THERM-A-GAP G974,THERMFLOW T557,THERMFLOW T710,THERMFLOW T558,THERM-A-FORM T642

技术文档 - PARKER CHOMERICS - 2021-04 PDF 英文下载

PARKER CHOMERICS SHELF LIFE INFORMATION

型号- GEL30,PC07DM-7,1680 W/PSA,4800-10,G570,SOFT-SHIELD 3700,G174,4800-11,T500,SOFT-SHIELD 3500,G574,T-WING®,1679 W/PSA,82-X2X,G974,T441 W/PSA,G579,A580,1674 W/PSA,T630,CIP-35,T670,T274,T500 W/PSA,T418,GEL8010,T777,T414,GEL45,T411,T412,1671,82-X1X,CHO-FAB,1671 W/PSA,SOFT-SHIELD 4000,A274,G569,T660,T725,TS15 W/PSA,T404,T647,T405,T646,T766,T644,T444,T642,A569,G274,82-X4X,T609,1679,1678,1677,T609 W/PSA,1674,974,1678 W/PSA,976,T652,4850-10,T410,CHOMASK II,4850-11,T650,4850-12,T174,T558,T636,T635,HCS10G,T557,G580,CHO-FAB™,A579,CHO-FOIL®,TC50,82-X3X,A574,1646,A174,A570,1642,1641,T710 W/PSA,HCS10A,T441,1677 W/PSA

技术文档 - PARKER CHOMERICS - Nov. 2018 PDF 英文下载

EU REACH ARTICLE SVHC DECLARATION OSHA ARTICLE SAFETY DATA SHEET

型号- CHO-BOND 1024,THERM-A-GAP T274,CHO-BOND 1027,CHO-MUTE 9020,THERMFLOW T766,CHO-MUTE 9025,CIP 210,CHO-BOND 1019,SOFT-SHIELD 2000,CEL-XX-5103-XXXX,THERM-A-GAP 976,THERM-A-GAP 974,THERM-A-GAP A569,CON-SIL A,THERMFLOW T777,THERM-A-GAP F574,CHO-SHIELD 596,CHO-THERM T500,CHO-BOND 360,THERM-A-GAP HCS,THERM-A-GAP A579,THERM-A-GAP A574,THERM-A-GAP T174,THERM-A-GAP A570,PREMIER AB140FR,FPCV-14244,FPCV-13701,CHO-BOND 592,THERM-A-GAP 579PT,CHO-BOND 1035,THERM-A-GAP TPS60,CHO-SEAL V6433,CHO-SEAL 1290,THERM-A-GAP 579PB,CHO-BOND 1030,THERM-A-GAP G570,THERM-A-GAP A580,THERM-A-GAP T579,CL-130,THERM-A-GAP G569,CHO-BOND 584,SOFT-SHIELD 1000,CHO-BOND 1029,72-08116,THERM-A-GAP T630,CHO-BOND 1067,CHO-BOND 1069,CHO-THERM 1661,CHO-SEAL L6303,THERM-A-GAP T636,THERM-A-GAP T635,THERM-A-GAP G580,THERMATTACH T491,CHO-SEAL 1285,CONSIL NC,CHO-SEAL 0860,THERM-A-GAP G574,CHO-SEAL 0862,THERM-A-GAP G579,THERM-A-FORM 1642,THERM-A-FORM 1641,THERM-A FORM T644,CIP 250,THERM-A-GAP GEL30,CHO-THERM 1679,CHO-BOND 1056,THERMAL GREASE T650,CHO-BOND 1055,CHO-THERM 1677,CHO-THERM 1678,CHO-THERM 1674,CHO-THERM 1671,CHO-BOND 1053,THERM-A-GAP 569PT,CHO-FAB CFT,CHO-LUBE 4220,CHO-FORM 5513,SOFT-SHIELD 4850,CHO-FORM 6600,CHO-FORM 5515,THERM-A-GAP T652,CHO-THERM T290,THERM-A-GAP 569PB,CHO-THERM 1684,THERM-A-GAP TPS60G,CHO-MUTE 9000,CHO-THERM 1680,CHO-SHIELD 610,CHO-BOND 1086,CHO-THERM T609,THERM-A-GAP T654,CIP 110,CHO-SHIELD 4076,THERM-A-GAP T630G,CJ-022-26,CHO-SHIELD 608,THERMFLOW T310,PREMIER APEI-140,CHO-BOND 1076,CHO-BOND 2165,THERMAL GREASE T670,SOFT-SHIELD 5000,CHO-SHIELD 604,THERMFLOW T557,CHO-BOND 1073,CHO-BOND 1072,THERMFLOW T558,PREMIER A240-FRHF,CHO-MUTE 9005,THERM-A-GAP 579KT,CHO-SEAL S6600,SOFT-SHIELD 3500,CHO-SEAL 6370,THERM-A-GAP A274,CHO-SEAL 6372,THERM-A-GAP F174,FPCV-13444,CHO-SEAL 1356,CHO-SEAL 1236,CHO-FORM 5541,THERM-A-GAP 579,CHO-SHIELD 2002,CHO-FAB CRS,CHO-BOND 1091,THERM-A-GAP TS15,THERM-A-GAP T569,THERM-A-GAP G274,CHO-SEAL 1221,PRIMER 1083,CHO-FORM 5550,PRIMER 1088,PRIMER 1085,CHO-THERM 1646,CHO BOND 4660,CHO-FORM 5506 FIP-C,CHO-FORM 5519,THERM-A-GAP T574,THERM-A-GAP GEL45,THERM-A-GAP T570,XTS8010,THERM-A-GAP A174,THERM-A-GAP T579,TC60,CHO-SEAL 1212,SOFT-SHIELD 4008,SOFT-SHIELD 4800,THERMFLOW PC07DM-7,CHO-SEAL 1217,SOFT-SHIELD 4002,SABIC C6200,SOFT-SHIELD 4000,CHO-FORM 5528,CHO-FORM 5526,SOFT-SHIELD 4004,THERM-A-FORM CIP35,THERM-A-GAP T580,THERM-A-GAP G515 RFA,CHO-SEAL 6460,TC50,THERM-A-GAP G174,PREMIER A220,SOFT-SHIELD 3700,PREMIER A225,R4013-24-C,THERMATTACH T410,THERMATTACH T411,CHO-SEAL 6452,THERM-A-FORM T646,CHO-SEAL 6330,THERMFLOW T725,XTS8030,CHO-MASK II CMT,THERM-A-FORM T647,PREMIER A230,THERM-A-FORM T642,PREMIER A235,CHO-BOND 4669,THERM-A-GAP G974,THERMATTACH T414,THERM-A-GAP 575NS,THERMATTACH T412,THERMATTACH T413,THERMATTACH T418,THERM-A-FORM T644G,CHO-FOIL CCK,CHO-FOIL CCJ,CHO-JAC,PARPHORM 1945,THERM-A-GAP GELAB,CHO-SHIELD 2044,CHO-FOIL CCD,CHO-SHIELD 4900,CHO-FOIL CCH,CHO-FOIL CCE,CHO-SEAL 6435,PREMIER A240,CIP 300,THERMATTACH T404,CHO-SEAL S6304,THERMATTACH T405,CHO-BOND 1121,TW10,CHO-SHIELD 2056,CHO-SHIELD 4914,CHO-SHIELD 4916,CHO-SEAL 6313,CHO-FORM 5560,CHO-SEAL 6307,PRIMER 1099,CHO-SHIELD 2052,THERM-A-GAP A515 RFA,PARPHORM 1800,THERMFLOW T710,CHO-FOIL CAD,CHO-SHIELD 571,PREMIER A240EC,TPS60G,CHO-SEAL 1401,CHO-THERM T441,CHO-THERM T444,THERMATTACH T428,CHO-SHIELD 1091

测试报告 - PARKER CHOMERICS - 4/3/20 PDF 英文下载

Parker Chomerics（派克固美丽）产品线及公司介绍

描述- 派克固美丽是一家建立在材料科学和工艺技术核心竞争力基础上的全球性整体解决方案公司。

商品及供应商介绍 - PARKER CHOMERICS PDF 英文下载

【经验】陶瓷片VS导热垫片用于变频器中IGBT热处理的成本、性能优劣势对比分析

陶瓷垫片在变频器中IGBT上应用非常广泛，主要原因其具备25W/m-k的导热系数，感觉应用起来，导热性能应该非常优秀，另外很多很多应用还必须要求绝缘，陶瓷的绝缘强度约10~12KV/mm，参数上综合分析，陶瓷垫片是满足IGBT导热应用的绝佳选择。然而事实并非如此，陶瓷垫片硬和脆的特点带来了实际操作中的不便。本文通过综合对比导热垫片MCS30GL和陶瓷垫片在该应用的优劣，为你提供更多选择。

设计经验发布时间 : 2019-11-01

【选型】用于汽车真空泵主芯片与壳体间散热的绝缘导热垫片61-04-0404-MCS30GL

为改善汽车真空泵主芯片与壳体间的散热能力，更大程度上降低芯片表面的温度，一般需要在主芯片IC背面的PCB板上通过导热界面材料与外壳的铝板（散热器）接触散热，推荐Parker Chomerics（派克固美丽）MCS30系列导热垫片61-04-0404-MCS30GL，可满足设计需求，该导热垫片颜色为粉色，导热系数为3.0W/mK，双面带胶（硅胶自然粘性）。

器件选型发布时间 : 2020-02-07