【应用】T500导热绝缘垫片助力新能源汽车中IGBT散热，具有绝缘强度高、导热效果好等优势

时间： 2019-11-23 来源：世强

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散热方案设计

近年来汽车技术发展正朝节能化、能源多元化、动力电气化、排放洁净化等方向发展，发展节能汽车、代用燃料汽车与电动汽车已是大势所趋。新能源汽车中电机驱动需要用到大量的是绝缘栅双极晶体管(IGBT)， IGBT模块占整个电动汽车成本近10%，是电动汽车中的核心器件之一，是动力系统的重要组成部分。汽车上工作条件的严酷性和复杂性给传统的IGBT模块技术带来了极大的挑战。电动车中的电池电压在200V以上，电机功率也较大，要求IGBT的额定电压600V~1200V，额定电流300A以上，如此大的功率致使其发热较多，加之IGBT的结温不能超过125℃，如果热量不能及时散掉，一旦器件的结温超过125℃，造成的危害是IGBT损坏以致影响到整机的运作。以混合动力汽车和双模式动力车为例，动力驱动部分，包括IGBT、电机、引擎等都在汽车前车仓内，如果散热不好，过温保护不及时，IGBT模块有可能因过热烧毁。

图1 IGBT上导热绝缘片

电动汽车IGBT模块的散热主要有风冷和水冷两种方式，无论哪种方式都需要使用大量的热界面材料，其中导热绝缘垫片是常用的一种，电动汽车IGBT模块对导热绝缘垫片的要求是绝缘强度高，导热效果好，力学强度大抗撕裂和穿刺等。

图2 由多个芯片集成的一个大功率IGBT芯片

针对这一应用固美丽推了出一款导热绝缘垫片T500，其具有以下特点：

Ø 采用玻璃纤维布，以加强拉伸强度，抵抗撕扯，剪切和穿刺；

Ø 厚度仅为0.25mm；

Ø 绝缘强度达到4000Vac；

Ø 热阻仅为0.19°C-in2/W @ 300 psi，散热效果非常好；

Ø 具有低介电常数，阻燃和优异的绝缘性能等特性；

由上可知，T500导热绝缘垫片完全符合电动汽车IGBT模块对导热绝缘垫片的要求，因而被广泛应用于IGBT模块和散热介质间隙填充。为了让读者们更直观地了解这款产品，下图放出T500的相关参数以供参考。

图3 T500数据手册

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Parker Chomerics 产品概述

描述- Parker Chomerics 提供一系列热界面材料、EMI 屏蔽材料和导电解决方案，包括导热凝胶、导热垫片、导热粘合带、导热油脂、EMI 屏蔽材料、导电密封剂、导电粘合剂、助粘底漆、微波吸收材料等，满足电子设备在导热、散热和电磁屏蔽方面的需求。产品广泛应用于航空、电信、生命科学、国防、商业和消费电子等领域。

型号- CHO-TOUCH™,CHO-STRAP®,CHO-SEAL®,STREAMSHIELD OMNI-CELL® SHIELD-CELL,T-WING®,CHO-MUTE®,CHO-MASK®,SPRING-LINE®,DURALAN™,CHO-BOND®,CHO-FAB®,THERM-A-GAP™,WIN-SHIELD®,CHO-SORB®,THERM-A-FORM™,CHO-THERM®,THERMFLOW®,CHO-SHRINK®,THERMATTACH®,METALASTIC®,PREMIER™,CHO-FOIL®,CHO-LUBE,SOFT-SHIELD®,CHO-FORM®,POLA®,TECKFILM™,CHO-SHIELD®

2019-08 - PARKER CHOMERICS - 商品及供应商介绍代理服务技术支持采购服务

产品环境质量认证

描述- 本文件为Chomerics Americas公司产品环境质量（PEQ）认证，确认其产品符合多项美国、欧盟及其他环境、健康和安全法规。包括REACH、RoHS、TSCA、IEC等，以及行业规范。认证内容涉及多种产品，如飞机密封件、铝蜂窝板、BeCu指节等，详细列出了每项产品的合规情况。

型号- CHO-SHIELD 571,THERM-A-GAP 569PT,CHO-SEAL 1285,SOFT-SHIELD 3500,SOFT-SHIELD 5000,CHO-SEAL 1401-S,CHO-SEAL V6433,CHO-SEAL 0862,THERMFLOW T725,CEL-XX-5103-XXXX,CHO-SEAL 1278,CHO-SEAL 0860,THERM-A-GAP T652,CHO-SEAL 1291,CHO-SEAL 1290,CHO-FORM 5575,CHO-THERM 1641,CHO-THERM 1646,THERM-A-GAP GEL 40,THERM-A-GAP T654,THERMATTACH T491,CHO-BOND 320,CHO-SEAL 1287,THERM-A-GAP 579KT,CHO-FORM 5560,CHO-SHIELD 596,CHO-MUTE 9000,THERM-A-GAP PAD70TP,SOFT-SHIELD 4850,FPCV-14244,THERM-A-GAP PAD30PN,CHO-FOILCCD,FPCV-13701,THERM-A-GAP F174,CHO-SHIELD 4076,THERMFLOW PC07DM-7,THERM-A-GAP GEL 40NS,CHO-SEAL 1298,CHO-SEAL 6503,CHO-SEAL 6502,CHO-MASK II CMT,CHO-THERM T609,THERM-A-GAP T630,CHO-FORM 5550,THERM-A-GAP T636,CHO-SEAL S6304,THERM-A-GAP G580,THERM-A-GAP T635,CHO-SEAL S6305,CHO-THERM T290,THERM-A-FORM 1641,THERM-A-FORM 1642,THERM-A-GAP G574,CHO-BOND 584,THERM-A-GAP 569PB,THERM-A-GAP G579,CHO-SEAL 1501,THERM-A-GAP PAD30G,THERMFLOW T710,THERM-A-GAP PAD30A,THERMAL GREASE T660,CHO-MUTE 9025,CHO-MUTE 9020,CHO-FORM 5541,CHO-FORM 5542,CHO-SEAL 6372,CHO-SEAL 6371,CHO-SEAL 6370,CHO-LUBE E117,THERM-A-GAP A580,SOFT-SHIELD 1000,THERM-A-GAP G570,THERM-A-GAP PAD60,CHO-FAB CFT,CHO-SEAL 1358,CHO-SEAL 1236,CHO-SEAL 1239,CHO-SEAL L6303,CHO-THERM T500,CHO-SEAL 1250,THERMAL GREASE T650,CHO-FOIL CCD,CHO-FOIL CCE,THERM-A-GAP T174,THERM-A-GAP A574,CHO-FOIL CCH,CHO-FOIL CCJ,CHO-FOIL CCK,THERM-A-GAP A570,THERM-A-GAP A515 RFA,CHO-FORM 5538,THERM-A-PAD-579PN,CHO-MUTE 9005,CHO-SHIELD 1091,THERM-A-GAP PAD60A,THERM-A-GAP A569,CHO-SEAL 1260,CHO-FORM 5526,CHO-FORM 5528,THERM-A-GAP GEL 8010,CHO-BOND 1099,CHO-FORM 5519,THERM-A-GAP 6579,THERM-A-GAP F574,THERM-A-GAP TPS60,THERM-A-GAP 579PN,FPCV-14832,THERM-A-GAP GEL 8017,CHO-BOND 1091,CHO-SIL 1485,CHO-JAC CJ-022-26,THERM-A-GAP 579PB,THERM-A-GAP 579,CHO-SEAL 1273,THERM-A-GAP PAD30,THERMAL GREASE T670,CHO-SIL 1356,CHO-FOIL CAD,THERM-A-GAP T274,CHO-SEAL 1270,CHO-FORM 5513,SOFT-SHIELD 2000,THERM-A-GAP 579PT,CHO-FORM 5515,CHO-SORB,THERM-A-GAP 6569,CHO-BOND 1088,TECKNIT 72-0008,THERM-A-GAP G174,CHO-LUBE4220,CHO-BOND 584-29,CHO-BOND 1083,CHO-SEAL 1265,THERM-A-GAP PAD80,CHO-BOND 1085,CHO-BOND 1086,THERMATTACH T405,CHO-SEAL 6452,CHO-SEAL 6330,THERMATTACH T404,CHO-SHRINK TUBES,CHO-LUBE 4220,CHO-BOND 360-208,CHO-SEAL 2561Y,CHO-FAB CRS,CHO-FORM 5506,THERM-A-GAP GEL 45,CHO-BOND 1076,CHO-BOND 2165,FPCV-13444,CHO-BOND 1077,CHO-SHIELD 608,THERM-A-GAP GELAB,CHO-BOND 1072,CHO-SEAL 1310,CHO-BOND 1073,CHO-SHIELD 604,CHO-BOND 1075,THERMATTACH T418,THERMATTACH T412,THERMATTACH T413,THERMATTACH T414,CHO-SEAL 6460,THERM-A-GAP 575NS,CHO-SEAL S6600,THERM-A-GAP G515 RFA,CHO-STRAP,CHO-BOND 1067,CHO-BOND 1069,THERM-A-GAP PAD70TPF,THERM-A-GAP TC60,THERMATTACH T410,THERMATTACH T411,THERMATTACH T428,CHO-SHIELD 2056,CHO-SHIELD 4916,CHO-SHIELD 4914,CHO-BOND 1055,CHO-BOND 1056,CHO-THERM T444,CHO-THERM T441,THERM-A-GAP TC50,THERM-A-FORM CIP35,CHO-SEAL 1215,CHO-SHIELD 2052,CHO-SEAL 1217,CHO-BOND 1053,CHO-SEAL 1212,CHO-SEAL 1350,THERM-A-FORM T644,THERM-A-FORM T646,THERM-A-GAP GEL 30,CHO-SHIELD 2044,THERM-A-FORM T647,CHO-SHIELD 4900,CHO-SHRINK BOOT,THERMFLOW T310,THERM-A-GAP G974,CHO-SHIELD 2040,CHO-SHIELD 610,CHO-SEAL 2557,THERMFLOW T557,CHO-SEAL 1221,CHO-SEAL 1224,THERM-A-FORM T642,THERMFLOW T558,CHO-BOND 360-20,SOFT-SHIELD 3700,CHO-SEAL 2542,THERM-A-FORM T644G,THERM-A-GAP T580,CHO-BOND 1029,THERM-A-GAP GEL20,THERM-A-GAP T630G,CHO-BOND 1035,CHO-BOND 1038,CHO-BOND 4669,CHO-BOND 592,THERMFLOW T766,CHO-BOND 1030,CHO-BOND 4660,THERM-A-GAP GEL 4517,THERM-A-GAP T574,CHO-JAC,CHO-THERM 1680,THERM-A-GAP T570,SOFT-SHIELD 4008,SOFT-SHIELD 4800,CHO-BOND 1018,CHO-BOND 1019,CHO-THERM 1684,THERM-A-GAP A174,SOFT-SHIELD 4004,SOFT-SHIELD 4002,THERM-A-GAP T579,SOFT-SHIELD 4000,SOFT-SHIELD I,TECKNIT 72-08116,CHO-BOND 1024,CHO-BOND 1027,CHO-SEAL 1401,THERM-A-GAP A579,THERMFLOW T777,THERM-A-GAP TPS60G,CHO-SEAL 6313,TECKNIT 0005,CHO-THERM 1671,TECKNIT 0002,CHO-SIL 1401,THERM-A-GAP GEL60HF,CH0-SEAL 0860,CHO-THERM 1674,CHO-THERM 1679,THERM-A-GAP T569,CHO-THERM 1677,THERM-A-GAP G274,CHO-THERM 1678,CHO-BOND 1016,THERM-A-GAP GEL37,CHO-SEAL 6308,THERM-A-GAP 976,THERM-A-GAP PAD30KT,CHO-SEAL 6307,CHO-SEAL 1651,CHO-SHIELD 2002,THERM-A-GAP GEL 75,CHO-SHIELD 2003,THERM-A-GAP 974,CHO-SHIELD 2001,CHO-THERM 1661,THERM-A-GAP A274,THERM-A--FORM CIP35,CHO-BOND 1121,THERM-A-GAP HCS,CHO-SEAL1285,CHO-SEAL 6435

3/12/2023 - PARKER CHOMERICS - 测试报告代理服务技术支持采购服务

导热率达1~7W/mk的Parker Chomerics（派克固美丽）导热界面材料，最快交期4周

Parker Chomerics（派克固美丽）可提供多种功用和规格可选的优质的导热界面材料，如导热凝胶，导热垫片，相变材料，导热绝缘垫，导热硅脂等，导热率达1~7W/mk，厚度为0.5-5mm，最快交期4周，具有高导热，低热阻的特性。

2019-08-27 - 原厂动态代理服务技术支持采购服务

PARKER CHOMERICS保质期信息

描述- 这份资料提供了Parker Chomerics公司热产品系列和层压解决方案产品的货架寿命信息。资料详细列出了不同材料的产品名称、货架寿命月份以及是否可以延长货架寿命。此外，还包括了如何进行产品再认证的流程和费用信息。

型号- GEL30,PC07DM-7,1680 W/PSA,4800-10,G570,SOFT-SHIELD 3700,G174,4800-11,T500,SOFT-SHIELD 3500,G574,T-WING®,1679 W/PSA,82-X2X,G974,T441 W/PSA,G579,A580,1674 W/PSA,T630,CIP-35,T670,T274,T500 W/PSA,T418,GEL8010,T777,T414,GEL45,T411,T412,1671,82-X1X,CHO-FAB,1671 W/PSA,SOFT-SHIELD 4000,A274,G569,T660,T725,TS15 W/PSA,T404,T647,T405,T646,T766,T644,T444,T642,A569,G274,82-X4X,T609,1679,1678,1677,T609 W/PSA,1674,974,1678 W/PSA,976,T652,4850-10,T410,CHOMASK II,4850-11,T650,4850-12,T174,T558,T636,T635,HCS10G,T557,G580,CHO-FAB™,A579,CHO-FOIL®,TC50,82-X3X,A574,1646,A174,A570,1642,1641,T710 W/PSA,HCS10A,T441,1677 W/PSA

Nov. 2018 - PARKER CHOMERICS - 技术文档代理服务技术支持采购服务

欧盟REACH条款SVHC声明OSHA条款安全数据表

型号- CHO-BOND 1024,THERM-A-GAP T274,CHO-BOND 1027,CHO-MUTE 9020,THERMFLOW T766,CHO-MUTE 9025,CIP 210,CHO-BOND 1019,SOFT-SHIELD 2000,CEL-XX-5103-XXXX,THERM-A-GAP 976,THERM-A-GAP 974,THERM-A-GAP A569,CON-SIL A,THERMFLOW T777,THERM-A-GAP F574,CHO-SHIELD 596,CHO-THERM T500,CHO-BOND 360,THERM-A-GAP HCS,THERM-A-GAP A579,THERM-A-GAP A574,THERM-A-GAP T174,THERM-A-GAP A570,PREMIER AB140FR,FPCV-14244,FPCV-13701,CHO-BOND 592,THERM-A-GAP 579PT,CHO-BOND 1035,THERM-A-GAP TPS60,CHO-SEAL V6433,CHO-SEAL 1290,THERM-A-GAP 579PB,CHO-BOND 1030,THERM-A-GAP G570,THERM-A-GAP A580,THERM-A-GAP T579,CL-130,THERM-A-GAP G569,CHO-BOND 584,SOFT-SHIELD 1000,CHO-BOND 1029,72-08116,THERM-A-GAP T630,CHO-BOND 1067,CHO-BOND 1069,CHO-THERM 1661,CHO-SEAL L6303,THERM-A-GAP T636,THERM-A-GAP T635,THERM-A-GAP G580,THERMATTACH T491,CHO-SEAL 1285,CONSIL NC,CHO-SEAL 0860,THERM-A-GAP G574,CHO-SEAL 0862,THERM-A-GAP G579,THERM-A-FORM 1642,THERM-A-FORM 1641,THERM-A FORM T644,CIP 250,THERM-A-GAP GEL30,CHO-THERM 1679,CHO-BOND 1056,THERMAL GREASE T650,CHO-BOND 1055,CHO-THERM 1677,CHO-THERM 1678,CHO-THERM 1674,CHO-THERM 1671,CHO-BOND 1053,THERM-A-GAP 569PT,CHO-FAB CFT,CHO-LUBE 4220,CHO-FORM 5513,SOFT-SHIELD 4850,CHO-FORM 6600,CHO-FORM 5515,THERM-A-GAP T652,CHO-THERM T290,THERM-A-GAP 569PB,CHO-THERM 1684,THERM-A-GAP TPS60G,CHO-MUTE 9000,CHO-THERM 1680,CHO-SHIELD 610,CHO-BOND 1086,CHO-THERM T609,THERM-A-GAP T654,CIP 110,CHO-SHIELD 4076,THERM-A-GAP T630G,CJ-022-26,CHO-SHIELD 608,THERMFLOW T310,PREMIER APEI-140,CHO-BOND 1076,CHO-BOND 2165,THERMAL GREASE T670,SOFT-SHIELD 5000,CHO-SHIELD 604,THERMFLOW T557,CHO-BOND 1073,CHO-BOND 1072,THERMFLOW T558,PREMIER A240-FRHF,CHO-MUTE 9005,THERM-A-GAP 579KT,CHO-SEAL S6600,SOFT-SHIELD 3500,CHO-SEAL 6370,THERM-A-GAP A274,CHO-SEAL 6372,THERM-A-GAP F174,FPCV-13444,CHO-SEAL 1356,CHO-SEAL 1236,CHO-FORM 5541,THERM-A-GAP 579,CHO-SHIELD 2002,CHO-FAB CRS,CHO-BOND 1091,THERM-A-GAP TS15,THERM-A-GAP T569,THERM-A-GAP G274,CHO-SEAL 1221,PRIMER 1083,CHO-FORM 5550,PRIMER 1088,PRIMER 1085,CHO-THERM 1646,CHO BOND 4660,CHO-FORM 5506 FIP-C,CHO-FORM 5519,THERM-A-GAP T574,THERM-A-GAP GEL45,THERM-A-GAP T570,XTS8010,THERM-A-GAP A174,THERM-A-GAP T579,TC60,CHO-SEAL 1212,SOFT-SHIELD 4008,SOFT-SHIELD 4800,THERMFLOW PC07DM-7,CHO-SEAL 1217,SOFT-SHIELD 4002,SABIC C6200,SOFT-SHIELD 4000,CHO-FORM 5528,CHO-FORM 5526,SOFT-SHIELD 4004,THERM-A-FORM CIP35,THERM-A-GAP T580,THERM-A-GAP G515 RFA,CHO-SEAL 6460,TC50,THERM-A-GAP G174,PREMIER A220,SOFT-SHIELD 3700,PREMIER A225,R4013-24-C,THERMATTACH T410,THERMATTACH T411,CHO-SEAL 6452,THERM-A-FORM T646,CHO-SEAL 6330,THERMFLOW T725,XTS8030,CHO-MASK II CMT,THERM-A-FORM T647,PREMIER A230,THERM-A-FORM T642,PREMIER A235,CHO-BOND 4669,THERM-A-GAP G974,THERMATTACH T414,THERM-A-GAP 575NS,THERMATTACH T412,THERMATTACH T413,THERMATTACH T418,THERM-A-FORM T644G,CHO-FOIL CCK,CHO-FOIL CCJ,CHO-JAC,PARPHORM 1945,THERM-A-GAP GELAB,CHO-SHIELD 2044,CHO-FOIL CCD,CHO-SHIELD 4900,CHO-FOIL CCH,CHO-FOIL CCE,CHO-SEAL 6435,PREMIER A240,CIP 300,THERMATTACH T404,CHO-SEAL S6304,THERMATTACH T405,CHO-BOND 1121,TW10,CHO-SHIELD 2056,CHO-SHIELD 4914,CHO-SHIELD 4916,CHO-SEAL 6313,CHO-FORM 5560,CHO-SEAL 6307,PRIMER 1099,CHO-SHIELD 2052,THERM-A-GAP A515 RFA,PARPHORM 1800,THERMFLOW T710,CHO-FOIL CAD,CHO-SHIELD 571,PREMIER A240EC,TPS60G,CHO-SEAL 1401,CHO-THERM T441,CHO-THERM T444,THERMATTACH T428,CHO-SHIELD 1091

4/3/20 - PARKER CHOMERICS - 测试报告代理服务技术支持采购服务