【应用】T500导热绝缘垫片助力新能源汽车中IGBT散热,具有绝缘强度高、导热效果好等优势
近年来汽车技术发展正朝节能化、能源多元化、动力电气化、排放洁净化等方向发展,发展节能汽车、代用燃料汽车与电动汽车已是大势所趋。新能源汽车中电机驱动需要用到大量的是绝缘栅双极晶体管(IGBT), IGBT模块占整个电动汽车成本近10%,是电动汽车中的核心器件之一,是动力系统的重要组成部分。汽车上工作条件的严酷性和复杂性给传统的IGBT模块技术带来了极大的挑战。电动车中的电池电压在200V以上,电机功率也较大,要求IGBT的额定电压600V~1200V,额定电流300A以上,如此大的功率致使其发热较多,加之IGBT的结温不能超过125℃,如果热量不能及时散掉,一旦器件的结温超过125℃,造成的危害是IGBT损坏以致影响到整机的运作。以混合动力汽车和双模式动力车为例,动力驱动部分,包括IGBT、电机、引擎等都在汽车前车仓内,如果散热不好,过温保护不及时,IGBT模块有可能因过热烧毁。
图1 IGBT上导热绝缘片
电动汽车IGBT模块的散热主要有风冷和水冷两种方式,无论哪种方式都需要使用大量的热界面材料,其中导热绝缘垫片是常用的一种,电动汽车IGBT模块对导热绝缘垫片的要求是绝缘强度高,导热效果好,力学强度大抗撕裂和穿刺等。
图2 由多个芯片集成的一个大功率IGBT芯片
针对这一应用固美丽推了出一款导热绝缘垫片T500,其具有以下特点:
Ø 采用玻璃纤维布,以加强拉伸强度,抵抗撕扯,剪切和穿刺;
Ø 厚度仅为0.25mm;
Ø 绝缘强度达到4000Vac;
Ø 热阻仅为0.19°C-in2/W @ 300 psi,散热效果非常好;
Ø 具有低介电常数,阻燃和优异的绝缘性能等特性;
由上可知,T500导热绝缘垫片完全符合电动汽车IGBT模块对导热绝缘垫片的要求,因而被广泛应用于IGBT模块和散热介质间隙填充。为了让读者们更直观地了解这款产品,下图放出T500的相关参数以供参考。
图3 T500数据手册
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三元电子(SAINTYEAR ELECTRONIC)热界面材料选型指南
目录- 公司简介 导热垫片 导热凝胶 导热绝缘片 导热硅脂 导热相变材料 相变储能材料 防火隔热材料 其它材料
型号- GP159,GP310,GP158,DP100,GP100-E,GP157,PCP120,MG120,MG200F,MG362,SG201LV,TP1000,SP300-1,GP202-E,SY-SGP140,TP652-1,PCP141-1,TP652-3,PS300,TPA1201,AP401,GP206,TG2620,GP200,TP352-K,PC301,PS151,SY-PCP140-T030A,MG650,SY-GP120-T100F,GP280,C-BEV,GP282,GP310-1,GP352-1,PC790SP,PC390,GP526-1,TP1401,SP6000,SY-GP-X-9115-T100,DP150FG,TG4000,SP6002,GP208,TP500,PC790,TPA2001,SP300,GP610,SP5000-2,SP5000-1,PC400SP,TG1100,PC400L,AT070,SY-AP200-T100F,GP201-H,TPA1501,SY-GP120LK-T100F,MG360LV,GP308-1,TG5780,PS202,AP300,GP300-A,AT109,GP209-1,SY-SP300-T030A,MG750,C155,TP200,SY-GP120-E-T100F,TPA0801,MG360-1,TP500-A,TP351V-K,TG3502,GP511,TG3501,MG600,SP200,GP300S25,GP750,SY-GP120-H-T100F,GP510,MG200,SG350,GP121-H,GP352,PS060,GP230,TP1201,TP357-1,GP120LK,GP125-H,AT090,PC180,SY-SG201LV,GP-X9115,AP207,GP200-E,GP151-E,GP151-H,TG5880,PCP160,TG5760,C280,MG1401,PS103,GP610-4,MG1000,GP610-1,GP401,GP522,TI104,GP128,GP123,PC500,GP400,GP521,MG332,MG300F,GP152-H,GP360,PG130A,GP120,MG200-E,TP120M,SY-TG2000,SY-PC300-T030A,PG10000-1,GP103P6,TP701,GP527,GP526,TP350-C,PS120,TS1351,GP158-1,PCP140,PS080,GP120-H,PCP141,SY-MG360LV,MG260,SY-TP350-K,SP500,SG650,C100,GP150-E,TP355,EPS1200,GP306-4,TR010,TR012,GP306-1,TG5188,TR011,C180,SP180,PS400,TP357,SGP140,TP355-L,TI104-1,PCG061,GP420,GP300,TP351-K,GP-X9120,PG8000,GP150LK,SG201H,SAP6000,C8PHEV,SY-PG8000-T100F,TP400-K,GP120-E,PG8001,TP120,TF060,PG10000,TP801,GP306,GP309
EU REACH ARTICLE SVHC DECLARATION OSHA ARTICLE SAFETY DATA SHEET
型号- CHO-BOND 1024,THERM-A-GAP T274,CHO-BOND 1027,CHO-MUTE 9020,THERMFLOW T766,CHO-MUTE 9025,CIP 210,CHO-BOND 1019,SOFT-SHIELD 2000,CEL-XX-5103-XXXX,THERM-A-GAP 976,THERM-A-GAP 974,THERM-A-GAP A569,CON-SIL A,THERMFLOW T777,THERM-A-GAP F574,CHO-SHIELD 596,CHO-THERM T500,CHO-BOND 360,THERM-A-GAP HCS,THERM-A-GAP A579,THERM-A-GAP A574,THERM-A-GAP T174,THERM-A-GAP A570,PREMIER AB140FR,FPCV-14244,FPCV-13701,CHO-BOND 592,THERM-A-GAP 579PT,CHO-BOND 1035,THERM-A-GAP TPS60,CHO-SEAL V6433,CHO-SEAL 1290,THERM-A-GAP 579PB,CHO-BOND 1030,THERM-A-GAP G570,THERM-A-GAP A580,THERM-A-GAP T579,CL-130,THERM-A-GAP G569,CHO-BOND 584,SOFT-SHIELD 1000,CHO-BOND 1029,72-08116,THERM-A-GAP T630,CHO-BOND 1067,CHO-BOND 1069,CHO-THERM 1661,CHO-SEAL L6303,THERM-A-GAP T636,THERM-A-GAP T635,THERM-A-GAP G580,THERMATTACH T491,CHO-SEAL 1285,CONSIL NC,CHO-SEAL 0860,THERM-A-GAP G574,CHO-SEAL 0862,THERM-A-GAP G579,THERM-A-FORM 1642,THERM-A-FORM 1641,THERM-A FORM T644,CIP 250,THERM-A-GAP GEL30,CHO-THERM 1679,CHO-BOND 1056,THERMAL GREASE T650,CHO-BOND 1055,CHO-THERM 1677,CHO-THERM 1678,CHO-THERM 1674,CHO-THERM 1671,CHO-BOND 1053,THERM-A-GAP 569PT,CHO-FAB CFT,CHO-LUBE 4220,CHO-FORM 5513,SOFT-SHIELD 4850,CHO-FORM 6600,CHO-FORM 5515,THERM-A-GAP T652,CHO-THERM T290,THERM-A-GAP 569PB,CHO-THERM 1684,THERM-A-GAP TPS60G,CHO-MUTE 9000,CHO-THERM 1680,CHO-SHIELD 610,CHO-BOND 1086,CHO-THERM T609,THERM-A-GAP T654,CIP 110,CHO-SHIELD 4076,THERM-A-GAP T630G,CJ-022-26,CHO-SHIELD 608,THERMFLOW T310,PREMIER APEI-140,CHO-BOND 1076,CHO-BOND 2165,THERMAL GREASE T670,SOFT-SHIELD 5000,CHO-SHIELD 604,THERMFLOW T557,CHO-BOND 1073,CHO-BOND 1072,THERMFLOW T558,PREMIER A240-FRHF,CHO-MUTE 9005,THERM-A-GAP 579KT,CHO-SEAL S6600,SOFT-SHIELD 3500,CHO-SEAL 6370,THERM-A-GAP A274,CHO-SEAL 6372,THERM-A-GAP F174,FPCV-13444,CHO-SEAL 1356,CHO-SEAL 1236,CHO-FORM 5541,THERM-A-GAP 579,CHO-SHIELD 2002,CHO-FAB CRS,CHO-BOND 1091,THERM-A-GAP TS15,THERM-A-GAP T569,THERM-A-GAP G274,CHO-SEAL 1221,PRIMER 1083,CHO-FORM 5550,PRIMER 1088,PRIMER 1085,CHO-THERM 1646,CHO BOND 4660,CHO-FORM 5506 FIP-C,CHO-FORM 5519,THERM-A-GAP T574,THERM-A-GAP GEL45,THERM-A-GAP T570,XTS8010,THERM-A-GAP A174,THERM-A-GAP T579,TC60,CHO-SEAL 1212,SOFT-SHIELD 4008,SOFT-SHIELD 4800,THERMFLOW PC07DM-7,CHO-SEAL 1217,SOFT-SHIELD 4002,SABIC C6200,SOFT-SHIELD 4000,CHO-FORM 5528,CHO-FORM 5526,SOFT-SHIELD 4004,THERM-A-FORM CIP35,THERM-A-GAP T580,THERM-A-GAP G515 RFA,CHO-SEAL 6460,TC50,THERM-A-GAP G174,PREMIER A220,SOFT-SHIELD 3700,PREMIER A225,R4013-24-C,THERMATTACH T410,THERMATTACH T411,CHO-SEAL 6452,THERM-A-FORM T646,CHO-SEAL 6330,THERMFLOW T725,XTS8030,CHO-MASK II CMT,THERM-A-FORM T647,PREMIER A230,THERM-A-FORM T642,PREMIER A235,CHO-BOND 4669,THERM-A-GAP G974,THERMATTACH T414,THERM-A-GAP 575NS,THERMATTACH T412,THERMATTACH T413,THERMATTACH T418,THERM-A-FORM T644G,CHO-FOIL CCK,CHO-FOIL CCJ,CHO-JAC,PARPHORM 1945,THERM-A-GAP GELAB,CHO-SHIELD 2044,CHO-FOIL CCD,CHO-SHIELD 4900,CHO-FOIL CCH,CHO-FOIL CCE,CHO-SEAL 6435,PREMIER A240,CIP 300,THERMATTACH T404,CHO-SEAL S6304,THERMATTACH T405,CHO-BOND 1121,TW10,CHO-SHIELD 2056,CHO-SHIELD 4914,CHO-SHIELD 4916,CHO-SEAL 6313,CHO-FORM 5560,CHO-SEAL 6307,PRIMER 1099,CHO-SHIELD 2052,THERM-A-GAP A515 RFA,PARPHORM 1800,THERMFLOW T710,CHO-FOIL CAD,CHO-SHIELD 571,PREMIER A240EC,TPS60G,CHO-SEAL 1401,CHO-THERM T441,CHO-THERM T444,THERMATTACH T428,CHO-SHIELD 1091
导热率达1~7W/mk的Parker Chomerics(派克固美丽)导热界面材料,最快交期4周
Parker Chomerics(派克固美丽)可提供多种功用和规格可选的优质的导热界面材料,如导热凝胶,导热垫片,相变材料,导热绝缘垫,导热硅脂等,导热率达1~7W/mk,厚度为0.5-5mm,最快交期4周,具有高导热,低热阻的特性。
Parker Chomerics Thermal Interface Materials Product Shelf Life Data
型号- CHO-THERM 1674 W/PSA,THERM-A-GAP HCS10A,THERMATTACH T405,THERMAL GREASE T650,THERM-A-GAP 8010,THERM-A-GAP HCS10G,THERMATTACH T404,CHO-THERM T609 W/PSA,THERM-A-GAP A580,THERM-A-GAP G570,THERM-A-GAP GEL 45,THERM-A-GAP G174,CHO-THERM 1680 W/PSA,THERM-A-GAP G569,THERMFLOW T725,CHO-THERM T500,CHO-THERM T500 W/PSA,CHO-THERM 1678 W/PSA,THERMFLOW T766,T-WING,THERMATTACH T418,THERM-A-GAP A579,THERMATTACH T412,THERM-A-GAP A574,THERM-A-GAP T174,THERMATTACH T414,THERM-A-GAP A174,THERM-A-GAP A570,CHO-THERM 1646,THERM-A-FORM CIP 35,CHO-THERM 1677 W/PSA,CHO-THERM 1671 W/PSA,CHO-THERM T441 W/PSA,THERMATTACH T410,THERMATTACH T411,THERMFLOW T777,THERM-A-GAP A569,THERMAL GREASE T670,CHO-THERM 1671,CHO-THERM 1674,CHO-THERM 1677,THERM-A-GAP G274,CHO-THERM 1678,CHO-THERM T444,CHO-THERM T441,THERM-A-GAP TC50,THERM-A-GAP 976,THERMFLOW PC07DM-7,CHO-THERM T609,THERMAL GREASE T660,THERM-A-GAP T630,THERM-A-FORM T644,THERM-A-GAP GEL 30,THERM-A-FORM T646,THERM-A-GAP 974,THERM-A-FORM T647,THERM-A-GAP T274,THERM-A-GAP A274,THERM-A-GAP T636,THERM-A-GAP G580,THERM-A-GAP T635,THERM-A-FORM 1641,THERM-A-FORM 1642,THERM-A-GAP G574,THERM-A-GAP G579,THERM-A-GAP G974,THERMFLOW T557,THERMFLOW T710,THERMFLOW T558,THERM-A-FORM T642
Parker Chomerics(派克固美丽)热界面材料(用于电子产品散热)选型指南
目录- Company Profile Heat Transfer Fundamentals Thermal Gels Gap Filler Pads Phase Change Materials Thermal Tapes Potting and Underfill Materials Dielectric Pads Heat Spreaders Thermal Greases Glossary
型号- PAD30G,60-XX-D065-ZZZZ,60-XX-4353-ZZZZ,60-XX-D379-ZZZZ,60-XX-D417-ZZZZ,G570,PAD30A,GEL 75,T500,60-XX-6875-ZZZZ,60-XX-D420-ZZZZ,G974,60-XX-D381-ZZZZ,60-XX-4305-ZZZZ,60-XX-D382-ZZZZ,G579,579PN,A580,60-XX-D396-ZZZZ,T630,60-XX-4997-ZZZZ,60-XX-4306-ZZZZ,PAD 30,60-XX-D416-ZZZZ,6W-XX-YYYY-ZZZZ,60-XX-4996-ZZZZ,60-XX-D421-ZZZZ,60-XX-D402-ZZZZ,60-XX-6956-ZZZZ,60-XX-D404-ZZZZ,G569,60-XX-D415-ZZZZ,60-XX-D418-ZZZZ,60-XX-D429-ZZZZ,65-00-T670-3790,65-1P-CIP35-5600,60-XX-D395-ZZZZ,60-XX-D398-ZZZZ,60-XX-5792-ZZZZ,69-1X-YYYYY-ZZZZZZ,65-00-CIP35-0400,60-XX-D406-ZZZZ,T404,T647,60-12-20264-TW10,PAD60A,T405,T646,60-XX-D400-ZZZZ,T766,T644,T642,60-XX-4511-ZZZZ,60-XX-D384-ZZZZ,60-XX-D428-ZZZZ,60-XX-5791-ZZZZ,65-00-YYYY-ZZZZ,60-XX-D419-ZZZZ,T650,60-XX-D385-ZZZZ,60-XX-D391-ZZZZ,T636,T635,60-XX-D394-ZZZZ,G580,TC50,60-XX-D397-ZZZZ,60-XX-D378-ZZZZ,60-XX-D375-ZZZZ,60-XX-D425-ZZZZ,1641,65-5P-CIP35-10452,60-XX-D422-ZZZZ,60-XX-D372-ZZZZ,60-XX-D403-ZZZZ,60-12-20267-TW10,GEL 37,6W-XX-1015-ZZZZZZ,60-XX-D373-ZZZZ,60-XX-D409-ZZZZ,PC07DM-7,60-XX-4661-ZZZZ,579KT,60-XX-D387-ZZZZ,60-XX-YYYY-ZZZZ,60-XX-D412-ZZZZ,65-00-1641-0000,60-XX-D388-ZZZZ,65-00-T644-0045,65-00-T644-0200,GEL 30,64-XX-YYYY-ZZZZ,60-XX-D374-ZZZZ,60-XX-D390-ZZZZ,60-XX-4659-ZZZZ,60-XX-D408-ZZZZ,T670,65-00-T642-0035,T405-R,60-XX-4374-ZZZZ,T418,60-XX-D424-ZZZZ,60-XX-D410-ZZZZ,GEL 45,T777,1642 65-00-1642-0000,60-XX-D413-ZZZZ,T414,T411,T412,1671,60-12-20266-TW10,60-XX-8531-ZZZZ,60-12-20269-TW10,60-XX-D407-ZZZZ,PAD 60,569PN,60-XX-5527-ZZZZ,65-XX-YYYYY-ZZZZ,60-XX-5442-ZZZZ,60-XX-D426-ZZZZ,569,65-00-CIP35-0200,65-00-CIP35-0045,T660,PAD30PN,HCS10,T725,60-XX-D370-ZZZZ,60-XX-D376-ZZZZ,67-XX-YYYY-ZZZZ,65-00-T642-0250,60-XX-8302-ZZZZ,T444,GEL 8010,T766-06,65-00-T646-0045,A569,65-01-1641-0000,60-XX-D423-ZZZZ,PAD30KT,60-XX-D392-ZZZZ,60-XX-4969-ZZZZ,T609,570,65-00-T646-0200,1678,1674,60-XX-D371-ZZZZ,974,60-XX-D399-ZZZZ,60-XX-D405-ZZZZ,579,60-XX-D401-ZZZZ,976,60-XX-D377-ZZZZ,65-00-CIP35-1200,65-00-T647-0200,65-00-T647-0045,60-XX-D393-ZZZZ,60-XX-D427-ZZZZ,65-00-T650-0160,T558,HCS10G,6W-XX-0909-ZZZZZZ,T710,T557,CIP 35,60-XX-D383-ZZZZ,A579,PAD60,60-XX-D386-ZZZZ,580,60-XX-D389-ZZZZ,A570,60-XX-D430-ZZZZ,GEL 25NS,60-XX-D411-ZZZZ,HCS10A,60-XX-D414-ZZZZ,60-12-20268-TW10,T441,60-XX-D380-ZZZZ,60-12-20265-TW10
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可定制高压耐热绝缘电缆的材质:导体-镀锡/镀镍软铜线,绝缘体-架桥难燃PE/氟素树脂PFA,工作电压:300-600V,工作温度:150-200℃,阻燃对应UL:VW-1、FT1、-F-mark规格。
最小起订量: 3000m 提交需求>
提供多种可压缩材料如导热硅胶、散热垫片、各种相变材料以及其他粘合剂和固体试样的材料导热系数测试,给出测试结果及数据解析报告;测试范围:最大加热电流5A;热阻范围:0.01K/W-5K/W。
实验室地址: 深圳 提交需求>
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