【经验】光模块中各导热材料的应用及优缺点

2021-05-04 世强
导热垫片、导热凝胶、U形金属块,源阳热能,鸿富诚,Parker Chomerics 导热垫片、导热凝胶、U形金属块,源阳热能,鸿富诚,Parker Chomerics 导热垫片、导热凝胶、U形金属块,源阳热能,鸿富诚,Parker Chomerics 导热垫片、导热凝胶、U形金属块,源阳热能,鸿富诚,Parker Chomerics

世界上最好的导热材料是石墨烯,其次是钻石,然后是金属,再就是石墨,导热垫片和凝胶,最后是空气。光模块中导热材料的使用不仅要考虑导热性能,还要考虑成本,所以光模块中优先使用的是空气,其次是导热垫片和凝胶,然后是普通金属,石墨,再就是贵金属,最后是钻石和石墨烯。


光模块中发热源主要是芯片和TOSA等地方,这些地主的热量则需要通过导热材料散出去。

1、空气:

空气的导热系数只有0.023W/mK,模块高温工作时,如果仅依靠空气对流则内部激光器芯片温度会非常高,下面是某款未加散材料的模块设计,模块75度,内部激光器芯片温度则高达在92.8度,很影响长期可靠性。

通常光模块内部,热量不高的地方用空气散热,热量高的地方需要考虑其他导热材料。


2、导热垫片

导热垫片的导热系数约1~10W,鸿富诚,莱尔德等都有常用于光模块的导热垫片,导热垫片是片状的,具有一定的压缩性,为的是方便介质之间的充分接触。没接触好,就意味着用空气导热,充分接触,一般要施加外力,有压力,就会导致形变,厚度被压缩,压力越大一般热阻越小,导热效果也就越好(如下图),但如果压力太大导致形变剧烈的话,有可能会导致光路的耦合效率出现偏离。不过导热垫片使用简单方便,性价比高,为大部分客户首选。

        

 

3、导热凝胶

导热凝胶的导热系数约1~8W,世强有代理固美丽和莱尔德等常用于光模块的导热凝胶,导热凝胶是牙膏状的,材质很软,所以不需要太大的外界压力,不会对光路造成影响。其对界面的浸润效果非常好,而且可以压缩至非常低的厚度,使传热效率显著提升。另外导热凝胶可以任意成型成想要的形状,对于不平整的PCB板和规格器件均能保证良好的接触,同时导热凝胶可以自动化操作,节省人工同时提升生产效率。


4、U形金属块(铜块或铝块)

金属铜块或铝块导热系数237~401W/mK,世强有代理源阳热能的金属块,光模块上用金属导热的不多,有一个地方一般会用到金属,从TOSA到管壳是个U型的金属块,来贴合TOSA与光模块外壳。


TOSA一般是圆弧形的,如果不加U型金属块,则与外壳接触面积太小,散热不充分,热量聚集,激光器上的温度会非常高,加了金属铜块或铝块则温度能迅速降下来。像这种金属块一般重量会比较大,而且需要开模,成本会比较高一些。


5、高导热石墨

石墨的原子是碳,钻石的原子也是碳,只是他们的排列方式不同。石墨的排列,是一层层的,每层之间很容易分离。

 

所以石墨的水平方向,与垂直方向的导热能力不同

水平方向的石墨,单层石墨就叫石墨烯,导热系数能达到5300W/mK,导热效果非常好,但高导热的石墨烯技术,目前发展还不够成熟,成本也比较贵。光模块外壳是锌合金,导热系数一般不到100W/mK,如果外壳上贴一层高导热的石墨,则可以把局部集中的热量迅速的传导至温度低的地方,实现均温效果。

小结:

授权代理商:世强先进(深圳)科技股份有限公司
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光模块作为数据中心内部互连和数据中心相互连接的核心部件,随着云计算服务的爆发,进一步增加了市场对800G光模块的需求。各行业对于高性能数据中心和大规模云计算的需求推动了800G光模块的量产和市场需求的增加。本文铭普光磁将详细介绍800G光模块的技术分类。

技术探讨    发布时间 : 2024-11-01

【选型】Laird(莱尔德) 电感选型指南

目录- 电感部件号命名法说明    铁氧体EMI贴片磁珠    Ferrite EMI表面贴装技术(SMT)磁珠总成    共模和差模说明    共模扼流圈系列    共模扼流圈    低频共模扼流圈    共模阵列    CAN-BUS共模扼流圈系列    程数和匝数    绕线式SMT功率共模扼流圈    绕线式DIP功率共模扼流圈    共模扼流圈系列    差模EMI滤波器    EMI滤波器阵列    差模滤波器等效电路    铁氧体贴片电感    多层功率贴片电感   

型号- LI1806E800R-10,CPI1008K1R5R-10,LF1206A302R-10,28C0236-0JW-10,LI0402E800R-10,HZ0603C601R-10,HI0805P390R-10,MI0805K601R-10,IC1206B821R-10,MI1206L501R-10,HZ0603B751R-10,IC0603B820R-10,MI0805L301R-10,LI0603E151R-10,IC0805B222R-10,CM 41,LF1206E152R-10,CMX1211Z601B-10,MI0603J601R-10,CM 45,CM 44,CM0805A371R-10,28L0138-80R-10,HZ0805D102R-10,IC0805B102R-10,HI2220R181R-10,CM1812C282R-10,29F0428-0T0-10,29F0430-2SR-10,CM0805B361R-10,CF BEADS,CM5740Z171R-10,MI0805K110R-10,CM0805C161R-10,CM2824E352R-10,MI0603L221R-10,IC0805A333R-10,CM5740Z171B-10,CM2021Y330R-10,29F0818-0SR-10,LI0402E190R-10,CMX1616Z401B-10,IC0805A472R-10,CM4440Z121R-10,HZ0402A152R-10,HZ0603A102R-10,CPI0806KR68R-10,MI0402L100R-10,IC0603A152R-10,HI1206T500R-10,CMX1616Y222B-10,LI0805H151R-10,CM 21,HZ0603A222R-10,MI0603K300R-10,CM3032V201R-10,MI0805K400R-10,CM5740Z241B-10,MI1206K260R-10,CH 05,DA1206D301R-10,CM1206A601R-10,CPI0805F2R2R-10,HI0805P121R-10,MI1206L601R-10,MI0603J102R-10,28L0138-10R-10,HR2220P601R-10,CMX1616Z162B-10,28L0138-40R-10,HZ1206C202R-10,IC0603A821R-10,CM3822R201R-10,IC0603B181R-10,HI0603R300R-10,IC0805A223R-10,IC1206A103R-10,CPI0806J1R0R-10,CM4732V301R-10,MI0402K121R-10,HI2220P251R-10,29F0418-0SR-10,MI0805M221R-10,35F0121-1SR-10,CMX1211Z181B-10,HZ0402A182R-10,HZ1206E601R-10,CM 22 ARRAY,CMX1616Z112B-10,CPI1008KR82R-10,CF0805D670R-10,LF CM,HI0805Q310R-10,IC0603A102R-10,CM 05,MI0603K181R-10,MI0603J600R-10,CC2824E513R-10,CM3440Z171B-10,HI1612X560R-10,IC0805A821R-10,HI0805O121R-10,HI2220Q401R-10,MI0603J471R-10,HI0603N330R-10,CMX1211,CMX1616Z171B-10,HZ0402A601R-10,IC0805A183R-10,HZ0402B102R-10,HI0805R121R-10,CM3440Z171R-10,CM4545Z131R-11,CM4545Z131R-10,CH0805D900R-10,LI0603G121R-10,HZ0603D102R-10,CM3822R151R-10,CPI0805H1R2R-10,CPI1008K1R2R-10,LI0402E300R-10,LI0402E750R-10,CM2824E182R-10,IC0603B470R-10,28C0236-0EW-10,LI1812D121R-10,CM3032V121R-10,29F0430-4SR-10,IC1206B153R-10,CPI0806J1R8R-10,LI1206H151R-10,CM4545Z131B-10,HZ0603C651R-10,HI0805T500R-10,CC2824D225R-10,IC0805B331R-10,CF0504C121R-10,CMX1211X132B-10,29F0818-1SR-10,CC1812,LI0603G221R-10,LI1806C151R-10,CF0805D900R-10,HZ0805B252R-10,CPI0806KR82R-10,CC2824E105R-10,IC0805A272R-10,MI1206L391R-10,CMX1211Z321B-10,CM5441Z101B-10,CPI1008J4R7R-10,LF0805A252R-10,IC1206A333R-10,HR2220V801R-10,IC0805C680R-10,LI1806E101R-10,HZ0603A182R-10,LI0402B800R-10,28C0236-0BS-10,CM5022R201R-10,MI0805L601R-10,CF0805C221R-10,CC2824E253R-10,CC2824J502R-10,CPI0805G1R5R-10,CM2722R201R-10,HI0603O700R-10,LI0402C470R-10,IC0603A182R-10,29F0330-2SR-10,CPI0805E4R7R-10,CM2545X171R-10,HI2220P171R-10,29F0528-0T0-10,MI0603M121R-10,HZ0805G471R-10,HZ1206D102R-10,LI0603D301R-10,CM0805D900R-10,IC0603A103R-10,IC0805A822R-10,MI1206K900R-10,CM3822R800R-10,CM4732V201R-10,CC2824E474R-10,HI1806N910R-10,28F0181-1SR-10,CC2824E113R-10,CM5022R151R-10,HI1206T161R-10,LI0805H400R-10,HI2220R151R-10,CM2824B103R-10,CPI0805H1R0R-10,LI0805G201R-10,CPI1008K1R0R-10,MI0603L301R-10,DA1206E300R-10,IC0805A153R-10,CPI1008J2R2R-10,LI0402E600R-10,HI3312X101R-10,CM3032V301R-10,MI1806J800R-10,HI1206N800R-10,MI0805L331R-10,HZ1806K102R-10,CM 40 ARRAY,CPI0806J1R5R-10,HZ0603B471R-10,IC0603A681R-10,CM2545X171B-10,HZ0805E601R-10,HI0805N600R-10,CPI0805JR47R-10,HZ0603B102R-10,CM0805B501R-10,HZ0805B272R-10,29F0418-1SR-10,IC0805B332R-10,LI0805G301R-10,MI0805J102R-10,HI2220R301R-10,LI0603B201R-10,HZ0603A252R-10,CM2824E702R-10,IC0603A472R-10,LI0402C221R-10,LI0805H121R-10,HI0805N310R-10,HI1806T600R-10,HI2220T101R-10,CPI0806KR47R-10,28C0236-0DW-10,DA1206D600R-10,CM0805C221R-10,CC2824,29F0303-0T0-10,CPI0806J3R3R-10,HZ1206E152R-10,MI0603K471R-10,CC2824B475R-10,HI2220P701R-10,CC2824E471R-10,28L0138-70R-10,CPI0805E3R3R-10,DA1206B601R-10,CM0805C601R-10,IC1206B331R-10,CPI0805G1R8R-10,35F0121-0SR-10,CM5441Z161B-10,CM1206C161R-10,HZ0805D152R-10,28C0236-0BW-10,IC1206A332R-10,CPI0806J1R2R-10,CPI1008KR68R-10,HI2220P601R-10,CPI0805JR68R-10,MI1812K121R-10,CM 32 ARRAY,HI0805R800R-10,IC0805A681R-10,CMX1616X282B-10,HI1206N680R-10,HZ0603B112R-10,HI2220P551R-10,CC1812C513R-10,CPI1008K1R8R-10,CM5022R800R-10,CMX1211Y801B-10,LI0402B301R-10,28L0138-50R-10,HI0805N221R-10,28F0121-1SR-10,IC0805C470R-10,LF1206C202R-10,CPI0805IR82R-10,DA1206B102R-10,IC1206A472R-10,MI1206K601R-10,CM6032V201R-10,HI0603N300R-10,HZ0603A152R-10,CM4440Z111R-10,HI0603P600R-10,HZ0603C152R-10,LI0603G800R-10,IC0805B101R-10,CM5441Z161R-10,CMX1211Z680B-10,HI1812T800R-10,MI0603J680R-10,28F0121-0SR-10,HZ0805C202R-10,CM6032V301R-10,CPI0806J2R2R-10,CM3421Y600R-10,CPI0806J4R7R-10,HI1206N101R-10,LI0402D121R-10,LI0805H750R-10,29F0328-0T0-10,DA1206C121R-10,MI1206K310R-10,LI0402C220R-10,HR2220V701R-10,CM2722R151R-10,IC0805A103R-10,CPI1008KR47R-10,CM2722R800R-10,LI1206H121R-10,CMX1616Z701B-10,CF0504C900R-10,HI2220P271R-10,CF0805D121R-10,CPI1008J3R3R-10,IC1206B183R-10,LI0603E470R-10,CMX1211W182B-10,IC0805B182R-10,HI1206P121R-10,HI1812V101R-10,29F0429-0T0-10,IC0805B122R-10,HZ0805B222R-10,MI1210K600R-10,29F0318-1SR-10,CF0805D181R-10

选型指南  -  LAIRD  - 2017年01月01日 PDF 中文 下载

Laird(莱尔德)铁氧体EMI磁芯选型指南

目录- Ferrite Material Impedance Comparison    Design & Selection “Rules of Thum"    HIGH FREQUENCY FERRITE CYLINDRICAL EMI CORES    HIGH FREQUENCY FERRITE SPLIT CORES,SNAP-ON CORES IN PLASTIC CASES    BROADBAND EMI FERRITE CYLINDRICAL CORES    SPLIT CORES,SNAP-ON CORES IN PLASTIC CASES    LOW FREQUENCY FERRITE EMI CORES    Broadband (28R) Ribbon & Flex Cable Cores    Broadband (28S) Split Ribbon & Flex Cable Cores    Ferrite EMI Disks & Plates    Ferrite Plates for Wireless Charging    Flexible Ferrite Sheets    Sample Kit Lists   

型号- 28B1225-000,MHLL5040-000,28S2022-0*0**,28B0390-200,28R0592-010,MP1040-300,MSLL5040-200,28B0375-000,MSLL SERIES,HFB143064-000,28R0610-000,28R0852-500,MHLL6060-300,28B0592-000,28R1775-000,28A2024-0A*,28A2024-0A0,28A2024-0A2,28R0386-000,28R1953-000,LFB259128-000,28B0591-200,28A5131-0A4,28A5131-0A2,28B1000-000,HFB170070-100,28S2012-0M0**,MP2170-1M0,28R1236-000,28R2170-000,28R0315-200,MULL6060-300,28B1531-000*,28B0250-100,28B1225-100,28R0480-000,28B0870-100,28R1518-000,28A2307-0A2,28B0734-000,28B0375-100,28B0999-000,LFB310190-000,HFB143064-100,28B0394-000,28B0315-100,28R1127-200,MP1040-200,MULL5040-000,28B0562-500,28R1340-200,28B0629-000,HFB123049-000,HFB075024-000,28B0452-000,28R0614-100,28A2809-0A2,28S2827-210,33P3839-0M0,HFB150070-200,28B0157-100,MSLL12060-000,28R1418-000,HFA150068-0A2,MM0650-100,HFB170070-000,28B0631-000,28R0900-100,28A3851-0A2,28R1779-000,28B0339-000,MHLL,28B1250-000,28R0480-100,28R2000-200,28A0434-0A2,28R1417-000,28R1240-010,28A0807-0A2,MP0433-000,HFB0473-200,HFA163090-0A2,28B0315-000,28B0625-000,MP1040-100,28R1340-100,33P2098-0M0,HFB123049-100,28A2025-0A2,28B1540-000,28A2738-0A2,28S2001-0*0**,28B0384-000,LFB143064-100,28R1261-100,28B0886-20H,28B0563-100,MP1496-000,28R0492-100,28R1227-100,28R0669-000,28A2025-0A0,28B0631-100,28A2025-0A*,28R0898-100,28A1507-0A2,HFB157070-000,LFB159079-000,28R1450-100,MP0315-200,28B0395-000,28B1225-300,28S0670-000,28B0485-000,28B1020-100,28S0670-000**,28B0625-100,28R1101-000,MULL12060-200,28R1127-000,MP SERIES,28B0562-300,28R1022-000,28R1517-000,MULL SERIES,HFB259128-100,MP0350-000,28R1476-100,MULL5040-200,28A2029-0A*,HFA100049-0A2,28B1142-100,28R0614-300,28B0686-000,28R0983-000,28A2432-0A2,28B0570-000,LFB143064-000,28A0640-0A2,LFB250150-000,28B0563-200,28B0141-000,28B0453-000,28A0350-0B2,LFB090050-000,28A0640-0A*,HFA259131-0A2,28A0640-0A0,28A2029-0A2,MSLL12060-200,MSLL6060-300,28A2029-0A0,28R1102-100,28B0268-000,28A2913-0A2,HFB160093-300,2852012-0M0,28B0470-000,LFB220140-000,MULL,28R1319-000,MP0591-200,HFB095051-200,HFA187102-0A2,28B0773-050,HFB152034-000,28R1300-000,28A2026-0A2,28B0375-400,28S2012-0M0,28B0384-200,28B0472-090,28R1127-500,28B0473-200,28R3149-000,28B0562-200,28B0735-300,28B0616-000,MP1496-0M0,28B1142-000,MP0512-200,28B0686-100,28B0825-000,MHLL12060-200,MHLL SERIES,HFB123049-300,28R0945-000,28A0593-0A2,28B0474-000,28A5776-0A2,28R1457-400,28R0880-000,28R0453-200,LFB180100-000,28B2000-100,HFB159079-000,28B0250-700,28B0590-000,28B0500-100,LFB290190-000,28R1102-000,28R0756-000,28S2001-2A2,28S2023-0M0**,28A0392-0A2,28R1862-000,MM0787-200,28A0392-0A*,28R0984-000,MULL12060-000,HFA150066-0A2,28A4155-0A2,28B0672-000,28B0296-000,28B0562-100,28B0686-200,28B0473-000,MP3940-0M0,28S2011-0*0**,28R1261-200,28R0453-300,28B0563-000,28R1025-000,MP2106-0M0,28B1122-100,28R0898-200,HFA100035-0A2,HFB159079-100,LFB127079-000,28R1262-000,LFB360230-300,MSLL,MM1400-300,28B0870-000,MHLL5040-200,MM0787-100,28R2170-100,MSLL5040-000,MP1040-3M0,28B0275-000,28A0592-0A2,LFB095051-000,28R1128-100,28B0562-000,28B2400-000,MHLL12060-000,28S2011-0*0,MP2126-0M0,HFB187102-100,28R1779-100,28A2736-0A2,MP0590-200,28R1141-010,MP0760-100,28B0500-300,HFB160093-200,MM1400-200,2852011-0*0,LFB187102-000,28R0756-200,28R1103-000,28S2022-0*0,HFB095051-100,28A3039-0A2,28B0434-000,28B0375-300,28R0984-200,28B1531-000,2852023-0M0,28A2005-0A2,28R1127-400,28R1128-200,28B1417-200,28B0735-000,HFB143064-300,28R1024-000,2852022-0*0,28B0355-000,28R1654-010,33 SERIES,28B1122-300,28R0825-000,28S2001-0*0,28S2023-0M0,LFB174095-000,28R1496-000,28S2001-2A2**,28R1262-200,28R0394-000

选型指南  -  LAIRD  - 2020/9/11 PDF 英文 下载

详解光模块的工作原理和应用

光模块(Optical Module)是用于光纤通信系统中的重要组件,主要用于将电信号转换为光信号,或将光信号转换为电信号。光模块通常用于数据中心、通信基站、企业网络等场合,以支持高速、长距离的数据传输。本文中TOPPOWER来给大家介绍光模块的工作原理和应用。

技术探讨    发布时间 : 2024-09-11

Parker Chomerics(派克固美丽)导电弹性EMI垫片(模压和挤压材料)选型指南

目录- EMI Materials    Gasket    Elastomer Binder & Elastomer Filler   

型号- CHO-TM101,CHO-SEAL 1285,L6303,CHO-SEAL 6452,CHO-SEAL 6330,CHO-SEAL®,CHO-SEAL 6371,CHO-SEAL 6370,1217,1215,1212,CHO-SEAL V6433,1298,6502,CHO-SEAL 1239,CHO-SEAL L6303,6503,6308,CHO-SEAL 1310,6307,V6433,CHOSEAL 6503,CHO-SEAL 6460,CHOSEAL 6502,1273,1350,CHO-SEAL S6600,1270,1224,1221,6435,S6600,CHO-SEAL 1401,CHO-SEAL 1287,6452,6330,1285,6371,6370,1239,1310,CHO-SEAL 1215,CHO-SEAL 1217,CHO-SEAL 6308,CHO-SEAL 6307,CHO-SEAL 1298,CHO-SEAL 6503,CHO-SEAL 6502,CHO-SEAL 1212,CHO-SEAL® 1215,CHO-SEAL 1273,CHO-SEAL 1350,6460,CHO-SEAL 1270,CHO-SEAL S6305,56600,1401,1287,CHO-SEAL 1221,CHO-SEAL 1224,CHO-SEAL,S6305,CHO-SEAL 6435

选型指南  -  PARKER CHOMERICS  - February 2020 PDF 英文 下载

鸿富诚——创新EMC及热界面材料制造商 ∣视频

热界面材料供应商——鸿富诚2003年成立,研发能力强,具有专利产品:高导热石墨烯导热垫片、抗泵出PCM、免围堵兼容性液态金属片、氟化液行业创新产品。

原厂动态    发布时间 : 2024-07-17

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