【应用】宽度仅12.8mm的中间继电器TRS 24VDC 2CO AU用于半导体设备,提供供电模块等多种附件使得接线便捷
笔者参与的半导体设备的电气设计中,机台内由于分布着大量的液路管道,为了检测漏液情况,需在液路管道的关键位置布置大量的漏液传感器,机台使用的漏液传感器是NPN输出,漏液传感器信号接入到远程从站模块上(NPN低电平有效),软件平台进行采集,当发生漏液时及时切断管路阀门,软件平台控制一些液路阀门关闭。除此之外,为了避免软件平台死机,漏液时无法切断阀门等异常情况,特配置了一套独立与软件控制平台的安全控制系统,漏液传感器需另分出一路信号接入到安全控制器的拓展输入模块上,而安全控制器输入模块为PNP高电平输入有效。
因此,需要利用中间继电器将漏液信号分成两路信号,一对触点公共端为0V接入到远程从站模块,另一对触点公共端为24V接入到安全输入模块,之前使用的中间继电器型号为欧姆龙的MY2N-GS 24VDC继电器以及PYFZ-08-E插座,由于整个机台配置了大量的漏液传感器,而每一漏液传感器配置一个中间继电器,此时,就会有大量的中间继电器需要安装布局接线,而欧姆龙单个中间继电器横向宽度占用空间较大,完整继电器的宽高深尺寸约为23/72/67mm,当大量的中间继电器布局时,就会占用大量的空间,此外,每个中间继电器的公共端都需要接线,费时费力。因此,笔者在新设计方案时重新选择一款接线简单、占用空间小的中间继电器,基本要求:控制电压24VDC,2对转换触点,具有一定的接线便捷性,尽可能占用空间小。
图1 漏液传感器接线原理图
图2 欧姆龙继电器应用图
魏德米勒提供多种类型的中间继电器,可满足不同客户的使用需求。TERM系列继电器模块是魏德米勒采用紧凑端子设计的解决方案。笔者选择了一款采用螺钉联接,镀金触点的中间继电器——TRS 24VDC 2CO AU(订购号1123730000),额定控制电压24 V DC ±20 %,额定切换电压/电流(AC)为250 V / 8 A,2对转换触点,宽高深尺寸为12.8/89.6/87.8mm,结构十分紧凑,可满足笔者的应用要求。同时,该继电器触点镀金,延长了使用寿命,其工作寿命高达30 x 106次循环周期,工作温度为-40 °C—+60 °C,并具有UL、ROHS、CE多种国际认证。
从图3可以看出,魏德米勒的继电器在宽度上的优势明显优于欧姆龙的,该型继电器宽度仅有12.8mm,节省空间,特别当大量使用继电器时,优势将更加明显。TRS 24VDC 2CO AU还有一个较大优势就是接线特别方便,该型继电器可提供多种附件,包括供电模块以及横联件,当大量继电器并排布局,可选用供电模块,利用横联件将控制线圈的或者触点的公共端级联起来,使得接线更加简单快捷。
图3 欧姆龙和魏德米勒两款产品外形对照图
图4 供电模块外观示意图 图5 横联件外观示意图
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型号- 2618140000,TRP 12VDC 1CO,TRP 230VAC RC 2CO AU,2618300000,RCL425048,2697250000,1133760000,RCIKIT 24VDC 1CO LD/PB,RCM570110,9008540000,1123270000,DRM270110,RCIKITP 24VDC 1CO LD/PB,8921020000,DRIKIT 230VAC 1CO LD/PB,2618930000,SDI CLIP P,TOP 60VUC 48VDC0.1A,8950820000,1274710000,2617960000,SSR 10-32VDC/0-35VDC 5A,DRL270048L,SCS 24VDC P1SIL3ES LL,DRH174730LT,RCIKIT 230VAC 2CO LD/PB,8951000000,2618770000,PWR276548L,RCMKIT-I 230VAC 2CO LD,TRS 120VUC 1CO,1520980000,7760056169,8870100000,TEST LEVER BLOCK DRH/DRW,TCC 12.8/26 BL,1758250000,RCL425024,SCM-I 3CO N,TCC 12.8/26 BK,2618680000,TOS 24VDC/230VAC 0,1A,1240000000,1540000000,TRP 24-230VUC 1NO HC ED2,8930000000,DRIKITP230VAC 1CO LD/PB,TRP 120VUC 1CO AGSNO,8869500000,TOS 110VDC/48VDC 0,1A,1542410000,1219820000,2558330000,SSR 24VDC/0-24VDC 3,5A,TRS 5VDC 1CO 16A,8820000000,2617870000,1220190000,QB 75/6.2/15,1130000000,2663080000,8957190000,8710000000,2556390000,4070000000,PSSR 24VDC/1PH AC 25A,RSS113024F,SLD CLIP 3CO M,1818400000,RIM-I 4 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Weidmueller(魏德米勒)机电继电器模块选型指南
目录- Switch to Simple – with Klippon® Relay Basics for the Correct Selection of Relay Module Selection Table for Signal Relays Selection Table for Power Relay Additional Information on the Selection Tables Information of Various Contact Material Selection Criteria for Protective Circuits of Inductive Load Relays for LED Lamps and Devices with High Inrush Current Relay for Forwarding Control Signals
型号- KLIPPON®,TOP 24VDC 24VDC3.5A,1984040000,DRL 1 CO,1123000000,1479810000,DRH 2 NO,TOS 24VDC 24VDC2A,2618400000,DRM 4 CO,RCM580024,DRL 4 CO,PWR 2 NO,SSS RELAIS 24V/24V 2ADC,RSS112024,2765270000,SSR 10-32VDC/0-35VDC 5A,2576210000,TRZ 24-230VUC 1NO HC,DRM570024LT AU,1220150000,RCL 2 CO,2765020000,8870250000,RIDERSERIES,RCLS3T024W,4061190000,2576190000,TRS 24VDC 2CO AU,1127630000,1984080000,7760056315,4058580000,1132310000,2618700000,TRS 24VDC 1NO HCP,2765220000,TRZ 24VDC 1NO HC,2618100000,2618530000,1283230000,2765650000,RCL425024,DRR 2 CO,4061590000,TERMSERIES,8921080000,DRI 2 CO,DRL 2 CO,2765600000,2618720000,8694460000,2576120000,RCL 1 CO,SSR 24VDC/0-24VDC 3,5A,TOP 24VDC 24VDC5A,8866920000,SSS RELAIS 24V/230V 1AAC,RCI 1 CO,TRP 24VDC 1CO AU,8921120000,DRW 3 CO,2765070000,1990960000,8690040000,2765110000,2618420000,1479780000,TOP 24VDC 230VAC1A,RCM 3 CO,1219480000,1479950000,TRP 24VDC 2CO AU,2576140000,8937970000,8897230000,2617930000,7760056185,PWR 1 NO,TOS 24VDC 24VDC3,5A,4060120000,7760056189,7760056340,TRP 24VDC 1NO HCP,8870320000,2765160000,7760056069,DRW 2 CO,8689860000,1421450000,RCM 4 CO,1219850000,1127170000,RSS 1 CO,RCLS3L024W,TOS 24VDC 230VAC1A,DRH 1 NO,TOS 24VDC 24VDC5A,DRI 1 CO,1127410000,8920980000,1123730000,8897190000,DRM270024LT AU,TOP 24VDC 24VDC2A,DRL 3 CO,DRR 3 CO,4058570000,8690200000,2618000000,1479790000,RCI 2 CO,TRS 24-230VUC 1NO HC,1219550000,DRM 2 CO,4061210000,RCM 2 CO,7760056097,2618840000,MOS 24VDC/8-30VDC 2A E,2618110000,1479940000,TRS 24VDC 1NO HC,MOS 24VDC/8-30VDC 2A,TRS 24VDC 1CO AU,D-SERIES
【选型】魏德米勒10A手指保护继电器助力锂电池搅拌设备, 认证齐全,可抑制浪涌电流达20A/50ms
某客户在研发锂电池搅拌设备,二次控制回路需要插拔式中间继电器进行信号转换,本文推荐使用魏德米勒手指保护继电器DRM270024LT,整体2路转换触点,带蓝色测试按钮,方便判断继电器的好坏状态;继电器和底座都有CE,UL认证,产品适合出口欧美市场。
【经验】在远程IO模块输出点与设备信号灯之间增加中间继电器,解决远程IO无信号输出时信号灯微亮异常
三极管在上电后会有微弱的漏电流几乎很难避免,为了消除这个微弱的漏电对指示灯的工作状态影响,在远程IO模块的对应输出点与信号灯之前增加了魏德米勒(Weidmueller)中间继电器(7760054273),因为中间继电器的线圈驱动电压为24V。
【选型】继电器模块DRM270024LT助力直流充电桩,抗震动,耐浪涌电流20A
某客户研发直流充电桩,电气控制柜内需要用导轨安装中间继电器。根据需求,本文推荐内置魏德米勒(Weidmueller)继电器模块的完整方案,抗震动,耐浪涌电流20A,含CE、UL、ROHS认证。
【应用】超薄继电器TRS 24VDC 2CO用于激光打标机,宽度只有为12.8mm,可替换欧姆龙MY2N
一般激光打标机没有专门的配电柜,电气部件都是安装在机器内部,安装空间有限,所以客户要求设备内部的部件越紧凑越好。客户原来有使用欧姆龙MY2N系列的2路转换触点的DC24V 5A中间继电器,为了节省安装空间,推荐魏德米勒DC24V 6A超薄继电器TRS 24VDC 2CO,其宽度只有为12.8mm,在相同负载下,机械寿命更长,触点机械寿命高达200万次以上,可有效的减少更换成本。
简单、省时的继电器模块安装完整模块的优点和概述
型号- TRP 230VAC RC 2CO AU,TRP 24-230VUC 2CO AU ED2,TOS 120VAC RC 48VDC0.1A,2618220000,8881630000,8897220000,RCIKIT 24VDC 1CO LD/PB,2663010000,RCIKITP 24VDC 1CO LD/PB,DRIKIT 230VAC 1CO LD/PB,TOS 120VAC RC 24VDC2A,2476680000,TRS 24VUC 1CO,2576030000,DRIKIT 230VAC 2CO LD,TRS 24-230VUC 1 CO AU ED2,TRP 24VUC 1CO AU,8921100000,1123740000,2476920000,2663160000,RCIKIT 230VAC 2CO LD/PB,8897060000,2576190000,2576270000,TRS 24VDC 2CO AU,RCMKIT-I 230VAC 2CO LD,RCIKIT 115VAC 1CO LD,TRS 120VUC 1CO,1122770000,DRMKITP 115VAC 2CO LD,DRIKITP 24VAC 2CO LD/PB,DRMKIT 230VAC 4CO LD,2662910000,2618700000,RCMKITP-I 24VDC 2CO LD,2618530000,RCIKITP 115VAC 1CO LD/PB,TRS 230VUC 1CO,DRMKIT 230VAC 4CO LD/PB,TRS 24VUC 2CO,RCIKIT 24VAC 1CO LD,TRP 120VAC RC 1CO AU,2576120000,1542410000,TOP 24VDC 24VDC5A,1542480000,2663080000,8897140000,8897230000,2662890000,DRIKITP 115VAC 1CO LD,RCIKIT 24VDC 2CO LD,DRMKIT 24VAC 4CO LD,DRMKIT 24VDC 4CO LD/PB,RCMKITP-I 24VAC 2CO LD,1123500000,TRS 120VAC RC 2CO,2618150000,DRIKITP 115VAC 2CO LD,2152920000,RCIKITP 24VDC 2CO LD,2662990000,2476850000,TOP 120VAC RC 24VDC2A,2576200000,1542390000,2663020000,RCMKIT-I 24VAC 2CO LD,8881620000,TRP 24VUC 1CO 16A,TOS 24VDC 230VAC1A,RCIKIT 24VAC 2CO LD,2576180000,2476750000,1127230000,8871050000,RCIKITP 24VAC 1CO LD,TOP 24VDC 24VDC2A,1542490000,2575990000,2618000000,TOS 24-230VUC 230VAC1A ED2,TRP 120VAC RC 2CO AU,TRS 24-230VUC 2CO AU ED2,2576020000,TOP 24-230VUC 24VDC5A ED2,2576280000,DRIKIT 24VDC 1CO LD/PB,8921110000,RCMKIT-I 24VDC 2CO LD,2663070000,TRS 24VUC 1CO 16A,8897130000,2618540000,DRIKITP 115VAC 2CO LD/PB,RCIKITP 24VDC 1CO LD,TOP 24-230VUC 24VDC3,5A ED2,TRP 120VAC RC 2CO,RCMKIT-I 115VAC 4CO LD,8921090000,2576130000,DRIKIT 115VAC 1CO LD,DRMKITP 24VAC 2CO LD/PB,DRMKIT 24VAC 2CO LD/PB,TRS 120VAC RC 2CO AU,TOP 24VDC 24VDC3.5A,8920970000,8897240000,DRMKITP 24VDC 2CO LD/PB,TOS 24VDC 24VDC2A,RCIKITP 24VAC 1CO LD/PB,1542540000,TRP 230VAC RC 2CO,TRP 24-230VUC 1CO 16A ED2,2618320000,TRS 120VAC RC 1CO AU,1479750000,TRP 230VAC RC 1CO AU,DRIKIT 24VDC 2CO LD/PB,1542460000,TOS 24VUC 24VDC2A,8897120000,RCIKITP 230VAC 2CO LD,TRP 230VUC 1CO,TOS 24VUC 230VAC1A,TRS 120VAC RC 1CO 16A,TOP 24VDC 48VDC0.1A,DRMKIT 24VDC 2CO LD,2576050000,2618470000,TOP 230VAC RC 48VDC0.1A,TOS 24VDC 48VDC0.1A,2618160000,DRMKIT 24VDC 4CO LD,8871000000,TRP 24VDC 1CO,2618190000,1127630000,DRMKITP 115VAC 2CO LD/PB,TOS 120VAC RC 230VAC1A,2476820000,2576100000,RCIKIT 24VDC 2CO LD/PB,1123490000,1122830000,RCMKITP-I 230VAC 4CO LD,DRIKIT 230VAC 2CO LD/PB,TRS 24-230VUC 1CO AGSNO ED2,2576250000,8921080000,2618720000,1127010000,8921120000,1990960000,2662930000,2476780000,DRMKITP 24VAC 4CO LD/PB,RCIKIT 230VAC 1CO LD/PB,TOS 24-230VUC 24VDC2A ED2,DRIKITP 24VDC 1CO LD/PB,TOS 24-230VUC 24VDC5A ED2,1542530000,TRP 24VDC 2CO,DRMKITP 24VAC 2CO LD,2663000000,DRMKITP 230VAC 4CO LD/PB,2663090000,DRIKITP 230VAC 2CO LD,RCIKITP 115VAC 2CO LD/PB,TRS 24-230VUC 1CO ED2,8897250000,2618660000,1127000000,2617950000,RCMKITP-I 115VAC 4CO LD,8881580000,2618030000,2663150000,TRP 230VAC RC 1CO AGSNO,RCIKITP 24VAC 2CO LD/PB,1479680000,DRIKITP 24VDC 1CO LD,DRIKITP 115VAC 1CO LD/PB,2662850000,2152900000,2576040000,8897110000,TOS 24VDC 24VDC5A,DRIKITP 24VDC 2CO LD/PB,DRMKITP 24VAC 4CO LD,1123080000,8897190000,TRS 230VAC RC 1CO AU,1122840000,2662920000,RCMKIT-I 24VAC 4CO LD,DRIKIT 230VAC 1CO LD,8897100000,TRS 24VUC 2CO AU,1123570000,2618020000,TRP 24VUC 1CO AGSNO,2576110000,TRP 24VUC 1CO,8881590000,1122780000,TRS 24VUC 1CO AGSNO,8897260000,TOP 24-230VUC 48VDC0.1A ED2,RCIKITP 115VAC 1CO LD,2618670000,RCMKITP-I 230VAC 2CO LD,2618390000,2576260000,TRS 24-230VUC 2CO ED2,1984540000,2617880000,2618730000,D-SERIES,8921130000,1542360000,DRIKIT 24VAC 2CO LD/PB,2618490000,DRMKIT 24VDC 2CO LD/PB,1123000000,2576230000,2618650000,1127420000,2576070000,2576150000,TRP 24VUC 2CO,2662860000,1127490000,DRIKIT 115VAC 2CO LD,8897180000,1123070000,1127180000,2618500000,1479690000,1123550000,TOS 24-230VUC 48VDC0,1A ED2,2617840000,2663040000,TRS 230VAC RC 2CO,RCIKIT 24VAC 2CO LD/PB,8921140000,2476730000,TRP 24-230VUC 1CO ED2,TRS 120VAC RC 1CO AGSNO,TRP 230VAC RC 1CO 16A,8921060000,2618100000,RCIKIT 230VAC 1CO LD,RCMKIT-I 115VAC 2CO LD,RCIKITP 230VAC 1CO LD/PB,8920950000,8871020000,1479760000,TRP 24VDC 1CO AU,TOS 230VAC RC 48VDC0.1A,TRP24-230VUC 1CO AGSNO ED2,RCIKIT 115VAC 2CO LD/PB,TOP 24VUC 230VAC1A,2618420000,TOS 230VAC RC 24VDC2A,DRMKITP 230VAC 2CO LD,TOP 24VDC 230VAC1A,TOS 24-230VUC 24VDC3,5A ED2,DRMKIT 24VAC 4CO LD/PB,2576140000,DRIKITP 24VDC 2CO LD,2576060000,2476790000,TOS 24VDC 24VDC3,5A,1542450000,2617850000,1123010000,DRIKIT 24VAC 1CO LD,1542510000,TRS 230VAC RC 1CO 16A,8897170000,2476890000,8920960000,2576240000,1127170000,2618330000,DRMKITP 115VAC 4CO LD,2476800000,DRIKIT 24VDC 1CO LD,DRIKITP 230VAC 2CO LD/PB,2576290000,RCMKITP-I 24VDC 4CO LD,DRIKITP 24VAC 1CO LD/PB,TRS 24VDC 1CO,DRMKITP 24VDC 4CO LD/PB,DRIKIT 24VAC 2CO LD,1127410000,2575980000,TRP 24VDC 1CO 16A,2618640000,TOP 230VAC RC 24VDC2A,8921050000,DRIKITP 24VAC 2CO LD,RCIKITP 230VAC 1CO LD,TRS 24VDC 1CO 16
适用于各种应用的电源和信号继电器模块的可靠切换
型号- TOP 24VDC 24VDC3.5A,1984040000,DRL 1 CO,1123000000,1479810000,DRH 2 NO,TOS 24VDC 24VDC2A,2618400000,DRM 4 CO,RCM580024,DRL 4 CO,PWR 2 NO,SSS RELAIS 24V/24V 2ADC,RSS112024,SSR 10-32VDC/0-35VDC 5A,2576210000,TRZ 24-230VUC 1NO HC,DRM570024LT AU,1219740000,1220150000,RCL 2 CO,8870250000,RCLS3T024W,4061190000,2576190000,TRS 24VDC 2CO AU,1127630000,1984080000,1133630000,7760056315,4058580000,1132310000,2618700000,TRS 24VDC 1NO HCP,TRZ 24VDC 1NO HC,2618100000,2618530000,1283230000,RCL425024,DRR 2 CO,4061590000,DRI 2 CO,8921080000,DRL 2 CO,2618720000,8694460000,RCL 1 CO,2576120000,TOP 24VDC 24VDC5A,SSR 24VDC/0-24VDC 3,5A,8866920000,SSS RELAIS 24V/230V 1AAC,RCI 1 CO,TRP 24VDC 1CO AU,8921120000,DRW 3 CO,1990960000,8690040000,2618420000,1479780000,TOP 24VDC 230VAC1A,RCM 3 CO,1219480000,1479950000,TRP 24VDC 2CO AU,2576140000,8937970000,8897230000,2617930000,7760056185,PWR 1 NO,TOS 24VDC 24VDC3,5A,4060120000,7760056189,7760056340,1133420000,TRP 24VDC 1NO HCP,8870320000,7760056069,DRW 2 CO,8689860000,1421450000,RCM 4 CO,1219850000,1127170000,RSS 1 CO,RCLS3L024W,1133460000,TOS 24VDC 230VAC1A,DRH 1 NO,1133520000,TOS 24VDC 24VDC5A,DRI 1 CO,1127410000,8920980000,1123730000,8897190000,DRM270024LT AU,TOP 24VDC 24VDC2A,DRL 3 CO,DRR 3 CO,4058570000,8690200000,2618000000,1479790000,RCI 2 CO,TRS 24-230VUC 1NO HC,1219550000,DRM 2 CO,1133580000,4061210000,RCM 2 CO,1133370000,7760056097,2618840000,MOS 24VDC/8-30VDC 2A E,2618110000,1479940000,TRS 24VDC 1NO HC,1219790000,MOS 24VDC/8-30VDC 2A,TRS 24VDC 1CO AU,D-SERIES
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