【经验】电动汽车电池性能最大化的五种方法
电动汽车正在快速发展,以满足不断增长的需求。但是,只有选择经过验证的,可靠的,高质量的产品才能实现电池的有效热管理和EMI屏蔽,才能最大限度地提高性能。
电池热管理
虽然电动汽车代表着更加绿色和清洁的未来,但它们带来了许多技术挑战,包括电池组内的挑战。当大型电池需要提供尽可能多的电力来为汽车提供能量时,它们会产生大量必须散发的热量。如果不加以控制,过热会导致电池更快磨损,降低性能并降低充电效率,更不用说与电池组热失控相关的明显安全隐患。
因此,有效的热管理对于优化电池性能和使用寿命至关重要,同时提高了安全性和可靠性,允许车辆行驶更远的距离并在单次充电时增加可实现的运行时间。
1.可以在电池的线圈和铝底盘之间分配高容量的可热分配凝胶,例如PARKER CHOMERICS的THERM-A-GAP GEL系列,以提供长期的热稳定性和性能。由于使用机器或自动化易于分配,这些凝胶特别适用于诸如汽车的批量生产市场,因此显着减少了循环时间和成本。
2.根据电池组的设计,导热间隙填充垫是替代解决方案。诸如Parker Chomerics的THERM-A-GAP间隙填充垫系列的产品非常适合需要一些额外支撑和更高电气隔离的组件。
EMI保护
除了有效的热管理之外,对电动车辆不断增长的需求所带来的另一个技术挑战是需要屏蔽电磁干扰(EMI)。在电池和发动机之间传输的电缆,以及电池和充电器,都会看到低频产生的高电流。这会产生大的磁场,对车辆内的其他电子设备产生负面影响。还需要高屏蔽衰减来保护电池及其电路免受任何输入EMI的影响。
3.导电弹性体可用于克服这些问题。这些弹性体,例如Parker Chomerics的CHO-SEAL系列弹性体垫圈,填充有导电颗粒并连接接口部件以减小气隙并形成阻挡EMI场的法拉第笼。通常,电池也需要密封以防止环境灰尘/流体。在这里,可以部署组合解决方案以支持EMI和环境屏蔽/密封。
4.FIP导电垫圈可用于需要屏蔽电牵引元件的电池应用。FIP可以直接机械分配到铸件上,使其成为低成本选择。
5.导电塑料可以取代电池ECU金属外壳,可以消除35%的外壳重量,并通过消除二次操作提供高达65%的成本降低。PREMIER PBT-225是一种单颗粒导电聚对苯二甲酸丁二醇酯,具有许多与铝相当的性能,同时减轻重量有助于提高电动汽车的性能。
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Laird(莱尔德)EMI产品选型指南
目录- EMI INTRODUCTION & SUMMARY BOARD LEVEL SHIELDS FINGERSTOCK VENT PANELS FABRIC-OVER FOAM ELECTRICALLY CONDUCTIVE ELASTOMERS MICROWAVE ABSORBERS
型号- 8863-0150,8404-0121-XX,8906-0171-XX,8560-0099-XX,8904- 0129-XX,8907-0140-XX,8104-0104-40,8410-0105-50,8516-0201-XX,8908-0108-XX,BMI-S-209-F,8856-01C3,4740,8401-0133-XX,8863-0140,8863-0145,8907-0174-XX,8563-0133-XX,8563-0108-XX,8403-0106-50,8563-0213-XX,8901-0117-XX,8403-0105-XX,8863-0130,8863-0135,4741,4742,4744,4502,8412-01XX-54,8412-01XX-52,8915-0130-XX,8408-0251-XX,8901-0176-XX,8412-01XX-55,4520,8918-0105-XX,8402-01XX-XX,8412-01XX-50,8415-0112-64,8413-0105-64,8863-0120,4518,8904-0129-XX,8901-0140-XX,8103-0101-40,8863-0125,4512,4513,8401-0121-XX,4516,4517,8563-0131-XX,4531,8863-0196,8401-0155-XX,8412-01XX-61,8412-01XX-60,8863-0197,8560-0143-XX,4N64EF51N00225,4529,4N64EM51N00171,8863-0198,8863-0199,8103-0125-40,8907-0129-XX,4522,4524,4525,8908-0180-XX,4528,2238 -.25,8563-0077-XX,8103-0113-40,BMI-S-207-F,4541,4542,4N64ER51N00225,8863-0180,8104-01XX-48,8104-01XX-49,8908-0118-XX,8415-0110-64,8863-0183,8516-0211-XX,8863-0184,8909-0122-XX,4532,BMI-S-305,8905-0157-XX,4533,4534,4536,4537,SNC70-RXP,8401-0123-XX,8868-0085,8560-0330-XX,8903-0171-XX,4791,4N64EP51N00171,4792,88980001XXA,4795,8863-0170,8401-0111-XX,8905-0180-XX,8863-0175,8409-0173-50,8868-0084,8868-0081,8902-0135-XX,8904-0105-XX,8563-0089-XX,8860-0093-100-XX,4302,4786,4787,4788,4789,4548,8563-0165-XX,8902-0101-XX,8868-0075,4320,8863-0160,8101-0104-40,8868-0070,8863-0165,8409-0106-50,88900001XXA,8414-0108-64,8402-0102-XX,4796,4797,4798,8403-0115-XX,S363-0120,4315,4799,8563-0143-XX,8563-0106-XX,*4500,4571,*4501,4330,4573,8910- 0125-XX,4575,323S,8860-0093-324-XX,8416-0320-22,8401-0113-XX,97-568*,8563-0090-XX,2388,8904-0137-XX,4325,4568,8404-0118-XX,8416-0120-23,8912-0140-XX,8101-01XX-49,8101-01XX-48,8101-01XX-47,4582,8412-0104-50,4583,4584,4100,8903-0122-XX,8101-0102-40,8101-01XX-41,8417-3XXX-62,8101-01XX-40,8416-0320-21,4N64EW51N00281,8103-0103-40,*77-091,4579,4339,8563-0279-XX,8909-0178-XX,8410-0107-50,8890-MGS103072-93,8908-0157-XX,4591,4593,4594,4110,4111,4112,4596,8414-0104-64,4597,4355,4113,77-090B,8408-0212-XX,8903-0110-XX,8563-0255-XX,2240 -.25,77-110,8911-0102-XX,4105,4106,8104-0106-40,8401-0101-XX,4349,8103-0115-40,4360,4361,4120,8300-0100-44,8906-0116-XX,4363,4121,4123,4365,8563-0079-XX,8860-0093-300-XX,77-100,77-101,4356,4114,8908-0101-XX,8402-0106-XX,4599,4357,4115,8102-0209-40,4358,5206,4359,4117,8907-0107-XX,8902-0108-XX,4370,*4300,8406-01XX-55,4372,8907-0109-XX,8406-01XX-54,4131,97-630,8403-0107-XX,97-631,4375,4133,97-632,4134,4376,8416-0120-57,97-633,8563-0211-XX,97-634,8916-0135-XX,8563-0080-XX,8906-0175-XX,8401-0103-XX,8406-01XX-60,4368,4126,8563-0257-XX,8862-0105,8907- 0129-XX,8104-0108-40,SNN60-RXP,8910-0125-XX,8862-0100,8406-01XX-61,4N64EK51N00138,8905-0116-XX,8413-0103-64,4142,8860-0032-324-XX,8909-0102-XX,4143,97-620,97-621,4387,97-622,97-623,97-624,8860-0032-150-XX,8908-0177-XX,8401-0137-XX,97-627,97-628,97-629,8404-0108-XX,8402-0104-XX,8912-0150-XX,8414-0106-64,4136,8408-0200-XX,4379,8102-0207-40,8909-0168-XX,8406-01XX-52,8563-0128-XX,8406-01XX-50,4392,4150,4394,97-610,97-611,4157,97-612,97-613,97-614,8904-0125-XX,97-615,97-616,SNL60-RXP,97-618,8560-0145-XX,97-619,4391,8903-0156-XX,8560-0097-XX,*77-083,*77-084,*77-085,8901-0107-XX,4389,8906-0118-XX,4148,*77-082,8516-0203-XX,4161,4163,8412-0102-50,4164,8563-0327-XX,8904-0170-XX,8563-0069-XX,4168,97-603,97-604,97-605,0095-X997-00,8901-0130-XX,97-606,97-607,4160,*77-078,*77-079,M83528/002X006,8103-0105-40,8907-0176-XX,8862-0114,4158,8862-0113,8401-0125-XX,8862-0112,4172,4173,8864-2618,4176,8907-0157-XX,8906-0107-XX,4179,97-438,4170,4171,8912-0102-XX,89XX-01XX-43,8103-0106-40,89XX-01XX-42,8918-0135-XX,89XX-01XX-40,77-106D,4169,8860-0100-100-XX,4184,8403-0112-XX,4186,8104-0109-40,4189,4N64EH51N00290,3363-0197,8864-3714,4181,BMI-S-201-F,8864-3715,4182,8401-0127-XX,2238 - S,77-105C,8402-0108-XX,843X-2XXX-X,8911-0145-XX,8414-01XX-65,8414-01XX-64,8404-0115-XX,4194,97-650,8103-0118-40,4198,8907-0180-XX,4199,8403-01XX-55,8403-01XX-54,8560-0311-XX,8403-01XX-52,8902-0150-XX,4192,8401-0115-XX,8403-01XX-50,8860-0125-300-XX,8408-0245-XX,3027-235,8563-0161-XX,BMI-C-010-*,8905-0137-XX,8910-0140-XX,97-640,8408-0209-XX,8904-0168-XX,8409-0158-50,8403-0101-50,97-645,97-646,8911- 0125-XX,8403-01XX-60,8913-0140-XX,8403-01XX-61,8415-0106-64,8914- 0130-XX,8909-0105-XX,8902-0117-XX,8563-0116-XX,8404-0105-XX,BMI-S-210-F,8401-0117-XX,M83528/009X002,M83528/009X001,8904-0156-XX,8864-0231,8516-0205-XX,M83528/009X005,8560-0435-XX,M83528/009X004,8410-0101-50*,8563-0071-XX,M83528/009X003,M83528/009X009,M83528/009X008,M83528/009X007,8904-0110-XX,8409-0168-50,8408-0257-XX,8864-3515,3078-500,8563-0254-XX,8910-0105-XX,8415-0104-64,8907-0101-XX,8300-0038-44,8403-0109-XX,8906-0109-XX,8563-0095-XX,8103-0108-40,8911-0135-XX,8860-0032-300-XX,8902- 0129-XX,8901-0110-XX,8905-0175-XX,8915- 0130-XX,8414-01XX-56,SNK55-RXP,8401-0105-XX,97-440,8403-0110-XX,8902-0174-XX,8917-0130-XX,8102-0205-40,8414-0103-64,BMI-C-006,5092,BMI-C-002,BMI-C-001,BMI-C-004,8913-0150-XX,8904-0178-XX,M83528/009X013,M83528/009X012,M83528/009X011,M83528/0
COMBO STRIP®金属网衬垫,带弹性体防风雨密封
描述- COMBO STRIP金属网状垫片结合橡胶天气密封解决方案,具有高导电性和耐候性。该产品在军事、电信和航空航天等领域已有超过30年的成功应用历史,提供多种材料和尺寸选项,以满足特定应用的性能需求。
型号- 01-030X-1792,01-030X-1791,01-030X-1794,01-030X-1793,01-030X-1790,01-030X-1799,01-020X-1756,01-020X-1757,01-030X-1515,01-030X-1796,01-030X-1795,01-030X-1798,01-030X-1797,01-020X-0817,01-020X-1622,01-030X-1800,01-030X-1802,01-030X-1801,01-020X-1344,01-020X-1739,01-020X-1130,01-020X-1692,01-020X-1131,01-020X-1770,01-020X-1132,01-020X-1055,01-030X-1772,01-020X-1771,01-020X-1133,01-020X-1056,01-030X-1811,01-020X-1138,01-030X-1778,01-030X-1810,01-030X-1777,01-030X-1812,01-030X-1779,01-020X-1332,01-020X-1134,01-030X-1774,01-020X-1333,01-020X-1135,01-030X-1773,01-020X-1136,01-030X-1776,01-030X-1775,01-020X-1807,01-020X-1808,01-020X-1809,01-020X-1769,01-030X-1803,01-020X-1804,01-030X-1806,01-030X-1805,01-0X0Y-ZZZZ,01-030X-1781,01-020X-1681,01-030X-1780,01-030X-1783,01-020X-1760,01-030X-1782,01-020X-1765,01-030X-1789,01-020X-1766,01-030X-1788,01-020X-1767,01-020X-1768,01-020X-1761,01-030X-1785,01-020X-1762,01-030X-1784,01-020X-1763,01-030X-1787,01-020X-1764,01-030X-1786,01-020X-1758,01-020X-1759
Parker Chomerics(派克固美丽)导电特种材料选型指南
目录- Electrically Conductive Paints and Coatings Electrically Conductive Sealants/Gap Fillers Electrically Conductive Adhesives/Grease Electrically Conductive Specialty Materials Ordering Information
型号- CHO-SHIELD 571,52-01-2001-0000,50-30-0584-0029,CHO-LUBE 4220,52-01-0571-0000,50-10-1086-0000,52-03-2056-0000,CHO-BOND 2165,CHO-SHIELD 608,CHO-BOND 1077,596,52-00-2002-0000,52-00-2003-0000,51-02-4669-0000,50-33-1038-0000,50-01-0584-0208,50-00-1091-0000,CHO-SHIELD 604,72-00002,72-00005,CHO-BOND 1075,52-03-2044-0000,50-05-0580-0208,50-02-1030-1000,4220,50-01-1030-0000,2044,2040,52-01-2002-0000,50-00-0584-0208,52-00-2001-0000,54-01-4220-0000,CHO-SHIELD 4994,CHO-SHIELD 2056,CHO-SHIELD 596,50-01-2165-0000,2056,52-01-0579-0000,50-01-1085-0000,52-01-0604-0000,50-04-2165-0000,52-01-0596-0000,52-04-4994-1000,52-03-0610-0000,CHO-SHIELD 2044,50-01-1075-0000,50-10-0584-0029,52-00-2002-1000,50-02-1038-0000,CHO-SHIELD 4900,50-02-1075-1000,50-00-1029-0000,50-01-1091-0000,CHO-SHIELD 2040,CHO-SHIELD 579,4994,50-00-0584-0029,CHO-SHIELD 610,CHO-SHIELD 576,72-08116,CHO-BOND 584-208,52-04-2002-0000,CHO-BOND 580-208,CHO-BOND 360-20,CHO-BOND 1029,52-01-0576-0000,CHO-LUBE E117,50-02-1038-1000,50-01-0580-0208,CHO-BOND 1035,52-04-0608-0000,51-05-4669-0000,TECKNIT 8116,50-03-0584-0029,50-02-1077-0000,CHO-BOND 4669,CHO-BOND 1038,52-04-2001-0000,50-02-1016-0000,CHO-BOND 1030,52-00-2001-1000,CHO-BOND 4660,51-00-1035-0000,2001,CHO-BOND 1019,50-00-0360-0020,50-02-0584-0029,52-03-4994-1000,50-01-1121-0000,52-00-2003-1000,604,CHO-SHIELD 1091,608,50-02-1075-0000,50-31-1038-0000,TECKNIT 0005,51-01-1035-000,TECKNIT 0002,50-04-1086-0000,50-01-1077-0000,50-01-1029-0000,51-02-4660-0000,50-02-1030-0000,571,51-05-4660-0000,576,610,CHO-BOND 1016,2003,50-01-1038-0000,54-01-E117-0200,2002,51-00-1035-1000,50-01-0584-0029,50-02-2165-0000,CHO-SHIELD 2002,52-00-0596-0000,CHO-SHIELD 2003,54-02-4220-0000,CHO-SHIELD 2001,50-01-1019-0000,52-01-2003-0000,50-01-1016-0000,CHO-BOND 1121,50-01-0360-0020,52-03-2040-0000,52-04-2003-0000,50-01-1086-0000,52-02-4900-0000,CHO-BOND 584-29,CHO-BOND 1085,CHO-BOND 1086
【产品】填充银片的单组分丙烯酸导电涂料CHO-SHIELD 2040,适用于塑料EMI/RFI屏蔽
Parker Chomerics推出的CHO-SHIELD 2040是一种填充银片的单组分丙烯酸导电涂料,它专门为在塑料上的应用提供卓越的EMI/RFI屏蔽性能。该涂料配方稳健,适用于大小体积涂装过程。
现场成型CHOFORM®自动分配EMI垫圈
型号- PARPHORM L1938,19-26-5560-0500,PARPHORM S1945,CHOFORM 5560,19-26-1938-0200,CHOFORM 5541,5560,CHOFORM®5541,CHOFORM®5560,PARPHORM® 1800,19-26-5528-0850,5541,19-26-5526-0850,CHOFORM 5528,PARPHORM 1800,5513,CHOFORM®5538,CHOFORM 5526,CHOFORM®5513,5538,19-26-5550-0575,L1938,CHOFORM®5575,CHOFORM 5550,5550,CHOFORM®5550,5575,19-26-1800-0345,19-26-5575-0240,19-26-5538-0650,PARPHORM® L1938,19-26-5541-0650,1800,19-26-5575-0500,CHOFORM®5528,CHOFORM 5513,CHOFORM®5526,5526,CHOFORM 5575,19-26-5513-0850,5528
Parker Chomerics推出导热率6.0 W/mK,31肖氏00硬度的全新导热垫PAD 60,弹性极佳
如今小型紧凑化的产品需要更好的散热效果,世强硬创平台联合Parker Chomerics给广大客户带来全新导热间隙填充垫THERM-A-GAP™ PAD 60,导热率高,弹性效果佳,完美匹配导热散热方案。
Therm-A-Gap™Pad 80 8.3 W/M-K导热高性能填隙垫片
描述- THERM-A-GAP™ PAD 80是一种高性能热导率间隙填充垫,具有8.3 W/m-K的热导率。它适用于电子设备中散热片与发热组件之间的有效热界面材料,可在不同厚度下提供优异的热传递性能,同时保持低压缩力和良好的贴合性。
型号- PAD 80,6W-XX-1015-ZZZZZZZ,THERM-A-GAP™ PAD 80
【选型】适用于EMP防护应用的屏蔽材料类型:金属指形簧片、金属编织网、金属箔胶带、导电塑料
本文谈到的是以防EMP破坏应用为重点的产品,先简单讲一下什么是EMP,以及防EMP产品的特点。从EMP的特性出发,显然需要的就是能够在短时间内快速导出大量电磁能量的产品,并且屏蔽效能要足够高,能够衰减绝大部分的电磁能量。因此,这种EMP应用通常选择的是金属材料制品,同时保证大载流量、高屏蔽效能和高导电性能。笔者从派克固美丽产品库中,筛选了几个适用于EMP防护应用的产品类型。
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可定制导热胶的导热系数1~6W、粘度范围3000~250000cps、固化方式可加热、仅室温、可UV;施胶方式:点胶机、手工、喷胶、转印;支持颜色、硬度、固化时间等参数的个性化定制。
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