【技术】一文解析MLCC的四大发展方向——微型化、高容量化、高可靠方向、高频化
本文中微容科技将为大家解析MLCC的四大发展方向——微型化、高容量化、高可靠方向、高频化。MLCC(Multi-layer Ceramic Capacitors)是片式多层陶瓷电容器英文缩写。是由印好电极(内电极)的陶瓷介质膜片以错位的方式叠合起来,经过高温烧结形成陶瓷芯片,再在芯片的两端封上金属层(外电极),从而形成一个类似独石的结构体。
MLCC是重要的被动元件,诞生于20世纪60年代。因为有着可靠性高、体积小、损耗小、易于贴装等多种优势,快速成为电子产业的首选电容种类。伴随着家用电器、计算机、网络设备、手机、汽车等各类电子产业的发展,MLCC的市场用量大大增加,成为了“工业电子大米”。在广泛的市场应用中,MLCC技术也持续快速发展,高端MLCC成为市场和供应方共同的追求。而在中国,高端阻容元器件,也成了制约国家工业发展的“卡脖子工程”。
MLCC是几乎所有电子产品中使用数量最多的元器件,其特性会在多个方面影响整个电子产品的性能,因此对MLCC的要求也非常极致,由此带动的MLCC发展方向主要是四个方面。
第一是微型化
微型化是MLCC技术发展最显著的方向,早期的MLCC主要用于军工产品,对体积没有特殊要求,随着MLCC工业化,尤其是贱金属化之后,广泛应用于消费类电子,紧密配合着消费类电子的轻薄化、智能化的要求,持续微型化发展,以减轻产品重量、节省贴装空间和配合密集元器件贴装。目前小尺寸MLCC中最典型的是01005尺寸(英制,下同),在智能手机、芯片封装内、穿戴产品和高集成模块等产品中大量使用,其长宽仅0.04mm*0.02mm,肉眼已经看不清。
此外,还有更小一代的008004尺寸,长宽仅为0.02mm*0.01mm,主要粉体材料的粒径已进入亚微米级甚至纳米级水平。
二是高容量化
由于MLCC具备稳定的电性能、无极性、高可靠性的优点,在替代电解电容趋势的推动下,促使其高容量化发展以实现更大范围的替代,并且对于同一个MLCC尺寸,容量也不断提升。目前MLCC的0805以上的尺寸已量产100μF,小尺寸中0201尺寸也覆盖到了4.7μF和2.2μF。
三是高可靠方向
随着MLCC的应用场景扩展,对MLCC的可靠性要求越来越高,其中最具代表性的就是车规系列。汽车的智能化以及新能源汽车的兴起和发展,大大增加了车规MLCC的需求,使得车规产品成为MLCC行业的重要方向。
四是高频化
无线通信技术应用越来越丰富,特别是4G、5G技术的发展,将更多的产品连接和智能控制,与之匹配的射频元器件需求大增,且射频性能要求越来越高。射频MLCC通过元件内部结构的设计改良、微波陶瓷介质材料的优化以及低损耗特性的铜电极材料,实现低 ESR,强抗干扰,高SRF等特性。
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A104K0402X7R500NB*车载型片式多层陶瓷电容器产品规格书
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【元件】微容片式多层陶瓷电容器GQC/SQC/SPC系列,适用移动通信基站于射频大功率发射
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车规级A系列片式多层陶瓷电容器
型号- 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
国内产销量最大的MLCC制造商微容科技携多款高端系列与定制系列MLCC产品亮相2023慕尼黑上海电子展
微容科技携多款高端系列与定制系列MLCC产品亮相慕尼黑电子上海展会,如高容量系列MLCC,微容已完成系列化开发,覆盖0201至1210各尺寸的各个容量,已经全面对标行业国际领先水平,最高突破220uf且不断突破中,射频与超微型系列MLCC产销量达到全球前三水平。
【元件】微容科技贴片电容器抗弯曲解决方案——软端子系列MLCC,有效解决机械应力断裂等问题
常规的贴片电容在表面贴装过程中容易受到热冲击和机械变形应力的影响,导致电容抗弯曲能力较差,从而影响电容的品质和性能,为此微容科技推出对应的解决方案。微容科技软端子系列MLCC(0603~1210inch,100nF~10μF)以改善解决MLCC外部机械应力造成的内部断裂等问题。
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支持SMT贴片加工、DIP插件加工,可贴PCB最大尺寸:500mm x 460mm;厚度:0.4mm ~ 5mm;元件尺寸:0201 ~ 150mm;元件最大高度:25mm;最小脚间距: 0.2mm;最小球间距: 0.1mm。
最小起订量: 1 提交需求>
可贴PCB的最大尺寸:500mm×460mm;元件尺寸:0201~5050;厚度:0.4mm ~ 5mm;元件最大高度:25mm;最小脚间距:0.2mm;最小球间距:0.1mm。
最小起订量: 10片 提交需求>
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