【应用】首个获得船级社认证和防爆认证的万可I/O系统轻松应对海上艰苦环境,相较传统模块空间节省一半
海风、海浪和海水:海上环境条件非常艰苦,对于人和机器都是巨大挑战。这就是船舶行业对于船舶技术设备提出特殊要求的原因。设备必须获得船级社认证以及防爆认证,才能在海上应用,万可I/O系统已获取相关认证。
通信解决方案,例如现场总线连接、I/O模块和电路板等,必须获得船级社认证和防爆认证才能用于控制液压阀。那么,带来的问题是:在过去,全球市场提供的产品只能满足两项要求其中之一。WAGO-I/O-SYSTEM是同时获得了两项认证的首个系统。然而,这并不是PG Flow Solutions AS信赖万可的唯一原因。
在同一个系统中传输信号和电压。
“我们对于防爆认证和船级社认证的要求都非常特殊,”PG Flow Solutions AS的Odd Sverre Pedersen解释道。PG为一系列特种船(其中包括石油生产作业的供应船)提供液压阀组和负荷泵的控制器。该公司希望开发一种自动化系统,使用通信解决方案的电压为液压控制器供电, 从而确保PG能为客户提供高效且具有竞争力的解决方案,Pedersen解释道。我们评估了目前市场上来自不同供应商而且获得两项认证的I/O系统”,Pedersen表示。“通过我们的调研,两家知名制造商达到了我们的要求。”
WAGO-I/O-SYSTEM的功能模块所需的空间仅为传统模块所需空间的一半,从而能够节省大量安装空间。
万可最终赢得了项目,原因在于万可的原型开发取得了重大进展,该原型除了传输信号之外还可以传输电压。Pedersen继续说道:“万可解决方案能够满足PG Flow Solutions AS的要求。” 因此,与万可合作是明智之选。PG意识到原型开发需要耗费大量时间,尽管客户要求进行一些更改,但最终并没有出现意外的延迟。”实际上,万可给我们留下的印象是会持续改进产品” Pedersen说道,“特别是固件产品”。
用户友好型安装
万可模块是市场上最为紧凑的产品,节省控制柜空间,因此PG技术人员对此交口称赞。与传统模块相比,万可模块只需要一半的空间。这意味着自动化技术人员和配电柜制造商有更多的空间来采用技术上颇具挑战性的安装方式。这是PG专家认为万可组件非常好用的一个原因,另一个原因就是万可的直插型连接技术, 安装快速且高效。除此之外,可插拔组件也有助于在布线过程中轻松避免错误。因此,几乎可完全省去自动化系统测试以及纠正错接线错误所花费的时间。
适应性——无惧挑战性环境条件
除了必须满足防爆和船级社认证的相关要求外,对于PG而言,开发出模块化解决方案也非常重要——而且这对于绘图与安装阶段同样适用!万可拥有自己的用于配置I/O模块和其他产品的软件。PG公司拥有全面的机器制造运营,而且通常使用开放式绘图与配置系统。PG公司还将此工具用于配置万可产品。这样就可轻松配置I/O模块了,Pedersen表示。“我们与万可的合作非常顺利”,他总结道。“每当我们需要帮助时,总能获得出色的后续支持。对于我们挪威的组织以及总公司而言,如果需要大量的技术支持,这会非常有帮助。”
坚固耐用的万可设备与PG一丝不苟的安装作业相结合,打造出一款即使在补给船上的恶劣环境下依然表现出色的配电柜。D级DNV-GL认证说明该设备能够承受船舶在北海海域常见极端条件下航行时产生的振动。
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本文由奶爸工程师转载自WAGO,原文标题为:轻松应对严苛气候条件,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。
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