Wevo Lannched a Battery Adhesive Systems for High-Performance EVs

2022-12-29 Wevo News

High temperatures are generated in the battery cells of electric vehicles (EVs) during charging and these have to be dissipated. Until now, this has mostly been achieved by inserting silicone-based pads between the cells and the cooling system. However, the manufacturing process of batteries is increasingly demanding that "thermal interface materials" (TIMs) with adhesive properties be used – something silicone pads are not able to provide.

Wevo adhesive systems reliably dissipate the heat generated during the charging process from the battery cells to the heat sink.


WEVO-CHEMIE GmbH has therefore developed liquid adhesive systems that offer better surface wetting and can also be used as structural adhesives. In addition to optimized heat dissipation, these customizable polyurethanes also open up new possibilities in the design process.


The ongoing upgrade of the system voltage of EVs from 400V to 800V is leading, among other things, to an increase in the efficiency of the battery charging process. However, this results in high temperatures – also in the battery cells. TIM pads no longer provide adequate heat dissipation in these cases. That's because the inlaid solutions that are inserted between the cells and the cooling system do not fully compensate for the uneven surfaces of the cells and cooling system (see figure). This can lead to hotspots and damage to the cells.


What's more, insertion solutions such as pads can no longer satisfy the complex geometries of modern battery design concepts. The customized liquid adhesive systems developed by Wevo are the perfect solution for the job. They are flexible and are applied directly to the cooling system – three-dimensional if required – and pressed together with the battery cells. This prevents air voids from forming and ensures immediate dissipation of the heat generated by the cooling system. 
 
PROPERTIES MATCHED TO STATE-OF-THE-ART BATTERY DESIGNS 
Wevo has set the thixotropy and therefore the rheological properties of these adhesive systems such that they can be applied as a vertical bead that doesn't collapse even if the components are tilted or rotated as part of the manufacturing process. At the same time, the corresponding special fillers ensure that the viscosity of the potting compound doesn't rise disproportionately to the thermal conductivity. This enables trouble-free processing in standard dosing systems despite the compound's high thermal conductivity. The reactivity of the materials is individually adjusted to the customer's particular process – for fast downstream processing and short production cycles.
 
What's more, these Wevo products can be used as structural adhesives for durable and dimensionally stable bonding applications. This makes it easier for battery manufacturers to overcome the challenges they come up against in the design process. That's because the polyurethane adhesives make it possible, for example, to dispense with certain screwed connections, helping to reduce the overall weight of the battery and increase the range it offers.


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本文由Vicky转载自Wevo News,原文标题为:Battery adhesive systems for high-performance EVs,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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CONTROL,防撞头盔,GPS,笔记型电脑,海洋设备,农场,MARINE EQUIPMENT,休闲车行业,拖拉机,FARM,PORTABLE ELECTRONIC DEVICES,MEDIA SYSTEMS,图形处理器,信息娱乐系统,全球定位系统,MICRO PROCESSORS,BOATS,WIRELESS COMMUNICATION HARDWARE,NOTEBOOK COMPUTERS,PERSONAL COMPUTERS,微热管组件,无线通信硬件,ELECTRIC VEHICLES,船,BOATING,游戏设备,AUTOMOTIVE,电动车辆,CRASH HELMETS,航空航天,TRACTOR,RECREATIONAL VEHICLE INDUSTRIES,园艺拖拉机,MICRO HEAT PIPE ASSEMBLIES,TELECOMMUNICATIONS INFRASTRUCTURE,媒体系统,GRAPHIC PROCESSORS,微处理器,AUTOMOBILES,MEMORY CHIPS,HANDHELD PORTABLE ELECTRONICS,手持便携式电子设备,GAMING DEVICES,划船,个人电脑,电信基础设施,LAPTOPS,记忆芯片,便携式电子设备,笔记本电脑,AEROSPACE,远程信息处理仪器

06/2024  - 选型指南 代理服务 技术支持 采购服务

电动汽车(EV)电池的材料解决方案

本文探讨了电动汽车(EV)电池材料解决方案,强调了在电动汽车和其他电动移动应用中,电池不仅对功能至关重要,而且对市场接受度也至关重要。文章指出,随着电动汽车市场的持续增长,需要开发更安全、更可靠、充电更快、提供更大续航范围的电池。文章还讨论了影响电池功能和性能的因素,如恶劣环境、噪音、振动、冲击、过热、灰尘和液体污染、电磁干扰等。文章强调了工程材料解决方案在减轻这些因素方面的作用,并探讨了材料科学设计挑战,旨在帮助工程师理解材料应用在提高系统开发和创新设计中的作用。

BOYD  -  压缩垫,BRAZED LIQUID COLD PLATES,COMPRESSION PADS,热界面材料,DIELECTRIC ADHESIVES,THERMAL INTERFACE MATERIALS,BATTERY HOUSING SEALS,电介质粘合剂,SEALS,垫片,密封件,TIM,钎焊液体冷却板,GASKETS,TIMS,电池外壳密封,ELECTRIC VEHICLE BATTERIES,EV MARKET,EVS,移动应用,EMOBILITY APPLICATIONS,电动车辆系统,EV市场,电动汽车电池,ELECTRIC VEHICLE MARKET,EV BATTERIES,电动车电池,电动汽车市场

2023/4/18  - 白皮书 代理服务 技术支持 采购服务

商用车

该资料主要介绍了Boyd Corporation在商用车领域的专业产品和服务。内容包括内饰与外饰的密封件、热管理解决方案、保护性材料、认证和质量体系等。涉及产品如波纹管、O型圈、显示屏接口、热界面材料、EMI/RFI屏蔽等。

BOYD  -  泡沫溶液,定制软管,高温垫片,弹簧触点,METAL BRACKETING,发动机隔热板,贴纸,散热片,鼓风机,运输热管组件,冲压减振器,石墨,封装石墨,PEDAL PAD,LIQUID MANAGEMENT,PLUGS,O型环,风扇冷却系统,成型软管,DOUBLE COATED TAPES,定制胶带,热模拟软件,HIGH TEMPERATURE GASKETS,液态冷板,热界面材料,LCD DISPLAY INTERFACE ADHESIVE ASSEMBLIES,THERMAL INSULATION,LABELS,HVAC SYSTEM,SEALING,保护膜,换档杆靴,FLOOR MATS,液体冷却,标籤,液体管理,THERMOSIPHONS,THERMAL CONDUCTORS,CUSTOM TAPES,散热器,热虹吸,OPTICALLY CLEAR ADHESIVES,SEALS,KEYPAD,按钮盖,热导体,密封件,IP SEALS,GAP PADS,显示组件,THERMAL INTERFACE MATERIALS,暖通系统,保护胶带,ENCAPSULATED GRAPHITE,定制O型圈,BELLOWS,窗组件,HOOD SEALS,GROMMETS,SHIFTER BOOTS,LIQUID COOLING SYSTEMSTOUCHSCREEN DISPLAY,粒子过滤器,VAPOR CHAMBERS,WINDOW ASSEMBLIES,POLYMERIC INSULATORS,STEP TREAD,TRANSPORT HEAT PIPE ASSEMBLIES,ISOLATOR SEALS,金属支架,耐磨条,LIQUID COOLING,FANS COOLING SYSTEMS,地垫,GASKETS,GRAPHITE,电气绝缘,机罩密封件,踏板垫,衬套,STAMPED DAMPERS,WEAR BARS,换热器,FOAM SOLUTIONS,蒸汽室,封印,ID TAGS,隔热板,SOLIMIDE FOAM,STICKER,ENVIRONMENTAL SEALS,CUSTOM MOLDINGS,挡泥板,DISPLAY GASKETS,ID标签,CUSTOM O-RINGS,间隙焊盘,PARTICLE GUARDS,LCD显示器界面粘合组件,空气冷却系统,HEAT SPREADERS,O-RINGS,BLOWERS,DISPLAY COMPONENTS,RADIATORS,光学透明粘合剂,BUSHINGS,双涂层胶带,塞子,HEAT SINKS,ELECTRICAL INSULATION,HEAT SHIELDS,FANS,ISOLATORS,AIR COOLING SYSTEMS,索环,波纹管,PROTECTIVE FILMS,ENGINE HEAT SHIELDS,隔离器密封,SPRING CONTACTS,仪表板密封件,THERMAL MODELING SOFTWARE,小键盘,显示器垫圈,FORMED HOSES,HEAT EXCHANGERS,扇子,隔离器,粒子防护装置,PROTECTIVE TAPES,保温,LIQUID COLD PLATES,聚酰亚胺泡沫,MUD FLAPS,PARTICLE FILTERS,聚合绝缘子,环境密封件,BUTTON COVERS,垫片,CUSTOM HOSES,液冷系统触摸屏显示,踏脚,定制线脚,INFOTAINMENT SYSTEMS,NATURAL CONVECTION COOLING,电池冷却,WINDOW EXTERIOR,空气控制,DISPLAYS,商用车,电机液体冷却,WINDOW INTERIOR,ENGINE COMPARTMENT,外景,自然对流冷却,ECU THERMAL MANAGEMENT,ECU热管理,PCB冷却,信息娱乐系统,PCB COOLING,整理,显示器,COMMERCIAL VEHICLES,窗户外部,CABIN SUB-ASSEMBLIES,AIR COOLING,LIQUID COOLING,液体冷却,MOTOR LIQUID COOLING,发动机舱,INTERIORS & FINISHING,EXTERIORS,窗户内部,AIR CONTROL,客舱分总成,BATTERY COOLING,空气冷却,内饰和装饰,FINISHING

2021/11/17  - 商品及供应商介绍 代理服务 技术支持 采购服务

定制的硅胶解决方案

Wevo公司提供定制化的硅酮解决方案,包括硅酮、聚氨酯和环氧树脂等,广泛应用于电气和电子领域。这些产品具有高弹性、耐高温、阻燃和良好的电气性能,适用于机械要求高的应用。Wevo的产品包括凝胶、粘合剂、封装材料和热导填料等,满足不同应用的需求。公司提供从产品设计到系列生产的全程支持,并确保产品质量符合国际标准。

WEVO  -  硅酮,ENCAPSULANTS,SILICONE,EPOXIES,灌封材料,封装材料,聚氨酯,环氧树脂,GENERAL-PURPOSE ENCAPSULANTS,定制的硅树脂,通用密封剂,黏合剂,导热填隙料,THERMALLY CONDUCTIVE GAP FILLERS,THERMALLY CONDUCTIVE ENCAPSULANTS,TAILORMADE GELS,阻燃的,特制凝胶,TAILOR-MADE SILICONES,GELS,导热密封剂,POTTING MATERIALS,热界面材料,THERMAL INTERFACE MATERIALS,POLYURETHANES,ADHESIVES,透明灌封化合物,凝胶,FLAME RETARDANT,TRANSPARENT POTTING COMPOUNDS,WEVOSIL 28002,WEVOSIL 20201/60,WEVOSIL 20202/60,WEVOSIL 28001,WEVOSIL 26010 FL,WEVOSIL 22007 FL,WEVOSIL 26001 FL,WEVOSIL 22006 FL,WEVOSIL 22005 FL,WEVOSIL 27001 FL,WEVOSIL 22002 FL,WEVOSIL 26020 FL,WEVOSIL 20405,WEVOSIL 22008 FL,20405 FL,WEVOSIL 22102 FL,WEVOSIL 20001,WEVOSIL 22004,WEVOSIL 20200,WEVOSIL 20002,WEVOSIL 27015 FL,光学透明,医学,工业电池,汽车,器具,RESIDENTIAL BATTERIES,MOBILITY,照明,AUTOMOTIVE,FIXTURES,INDUSTRY,住宅电池,CONSUMER,电动汽车电池,高压电池,SECONDARY OPTICS,基础设施,HOMES,ELECTRIC MOTORS,太阳能逆变器,ELECTRIC VEHICLE BATTERIES,LUMINAIRES,保健,LENSES,电气部件,能源,流动性,电子应用,电子元件,BATTERY CELL,INDUSTRIAL BATTERIES,家,MEDICAL,电气应用,ELECTRONIC COMPONENTS,二次光学,电动机,APPLIANCES,AUTOMOTIVE BATTERIES,汽车动力系统,SOLAR POWER INVERTERS,AUTOMOTIVE POWER TRAINS,镜头,LEDS,HEALTHCARE,ENERGY,LIGHTING,INFRASTRUCTURE,消费者,AGRICULTURE,SAFETY,ELECTRICAL COMPONENTS,固定装置,HOME,工业,HEALTH,灯具,ELECTRONIC APPLICATIONS,ELECTRICAL APPLICATIONS,汽车电池,电池单元,发光二极管,安全,农业,HIGH VOLTAGE BATTERIES,健康,家园,OPTICALLY CLEAR

2023/4/20  - 商品及供应商介绍 代理服务 技术支持 采购服务

热界面材料电动车用有机硅材料溶液

本文主要介绍了SILCO**THERM**®系列热导材料在电动汽车领域的应用。这些材料旨在提高电子组件的热效散性,延长其使用寿命,并保护其免受环境污染和振动的影响。文章详细阐述了SILCO**THERM**®系列产品的特性,包括粘合剂密封剂、间隙填充剂、封装和灌封化合物、散热膏/化合物等,以及它们在汽车、航空航天和电子行业的应用。此外,还介绍了CHT公司作为硅酮化合物制造商的背景、研发设施和定制服务。

ACC SILICONES

2019/08/29  - 应用及方案

How EV Cooling Batteries Products and Solutions Protect Against Collision and Thermal Runaway

This artical introduces how Aavid help protect electric vehicle batteries against collision impact and li-ion thermal runaway.

2022-03-19 -  设计经验

Wevo(威孚)WEVOPUR聚氨酯(PU)产品选型指南

POLYURETHANE CASTING RESINS   

WEVO  -  聚氨酯浇铸树脂,POLYURETHANE,POLYURETHANE CASTING RESINS,聚氨酯,300 RE,300 M,9251 FL,390,801 G,PD 52,895,139,PD 445,923 M,552 FL,512 FL,PD 4,3050,385,300,500 MT/40,403 FL/33,600,403,930 M,801,900,507,7210 FL

2021/11/17  - 选型指南 代理服务 技术支持 采购服务
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