ROLINX CapLink Solutions: Low Inductance Integrated Capacitor and DC Link Busbar Solution for e-Mobility
ROLINX Design and Development team is working with different global e-Mobility OEMs to develop the next-generation inverter system. The culmination of these new opportunities resulted in common requests from customers such as low inductance, reliability, flexible form factor, AEC-Q200 compliance, and of course the overall cost of ownership. Accordingly, ROGERS Corporation developed ROLINX CapLink: complete integration of a laminated Busbar and discrete film capacitor, which is one of the most optimized solutions for our customers.
Behind the scenes:
A Silicon Carbide (SiC) based power system is currently being developed to continue advancements in support of the e-Mobility market. Although SiC offers advantages at the system level, this new technology still cannot be fully exploited without an optimized design. Due to a higher switching frequency that requires dual optimization of the semiconductor device and the inverter topology to reduce an equivalent series inductance (ESL) and limit voltage overshoot at turn-off; DC link capacitors and interconnections can contribute significantly to the ESL. Whereas, standard capacitor banks provided by a capacitor manufacturer could offer inductance ranges between 20 to 30 nH. If a customer picks one of these capacitor banks and semiconductor devices, the inductance has been fixed, with no further room for improvement. ROLINX CapLink offers one-digit nH inductance and case-by-case optimization by different interconnections and architectures. Additionally, software simulation and specific instrument measurements could predict electrical performance during the design and prototype phase.
Given the narrow space of many e-Mobility applications, the shape is another key decision-influencing factor to optimize overall output. Unlike traditional capacitor banks with a standardized layout, ROLINX CapLink is more flexible when it comes to layout and outline. The busbar itself can range from rectangular to circular, which is beneficial for the housing of powertrain components by reducing the overall dimension of the inverter significantly.
A: Round Shape ROLINX CapLink B: Capacitor at two ends
Reliability is another challenge for the customer and supplier since almost all customers request AEC-Q200 compliance. In addition to the heavy cost burden to fully qualify, it takes around six to eight months to conduct testing. However, our ROLINX CapLink solution assembles qualified AEC-Q200 capacitors tested in the most critical AEC-Q200 requirements, including vibrations and extended thermal shock.
Customers can also benefit from ROLINX CapLink’s low overall cost of ownership. If one customer wants to design a customized capacitor bank by itself, the tooling investment could be a heavy burden. For example, the tooling for a 40X35X20 (L*W*H) mm injection molding plastic housing will cost somewhere between $10K~$15K and the MOQ is 10K. This alone can be difficult for a new start-up project. In addition, ROLINX CapLink can provide lower internal operations costs: when the busbar and capacitors are sourced separately it results in double the assembly and testing.
In the industry, soldering processes were developed for PCB assembly of components, thus requires a whole set of new technologies and abilities to perform capacitor connection to copper conductors thicker than 0.8mm. ROLINX team has developed state-of-the-art processes to create a solid and reliable connection, from laser welding to wave and robot soldering, which can handle copper thicknesses from 0.6 to 2mm. Furthermore, ROLINX profits from its experience in mechanical evaluation and electrical testing to inspect and test all finished ROLINX CapLink products for voltages up to 6kV. Therefore, allowing our customers to enjoy a one-stop service with fully functional and tested finished goods.
Overall, ROLINX CapLink appeals to each customer's individualized need by providing better electrical and mechanic performance, optimized design through tailor-made solutions, a low overall cost of ownership, and quick speed to market. Choosing the ROLINX team will deliver more than a capacitor and busbar, but a fully integrated solution. We call it 1+1>2.
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本文由董慧转载自Rogers,原文标题为:ROLINX CapLink Solutions: 1+1 > 2: Low inductance integrated capacitor and DC link busbar solution for e-Mobility,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。
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目录- Products Advantages Terminal Blocks Sensor/Actuator Cabling Connectors Software/Worker Assistance System Tools Surge Protection and Interference Suppression Filters Protective Devices Power Supplies and UPS Measurement and Control Technology Relay Modules Electronic Switching Devices and Motor Control Monitoring/Lighting and Signaling HMIs and Industrial PCs PLCs and I/O systems Functional Safety Industrial Communication Technology Charging Technology for E-Mobility
型号- 1157288,HC-M-B16-DOCK-H,1116734,1160210,QUINT4-CAP /24DC / 20 / 16KJ / PN,1116737,1115649,1116735,HC-M-B16-DOCK-B,1116736,1151617,1151618,AXL F BK PN TPS XC,1148699,1193381,1157286,1157284,1160209,1262470,1151610,QUINT4-PS / 3AC / 48DC / 20,CRIMPFOX-TC MP / LOC-1,BL2 AIO65 11 PB BOX,1227583,VAL-EV-T2 280 / 3+1,CRIMPFOX-TC MP-6,1227580,VAL-MS 230 / 3+1-PT,PLC-FA-I-5X20-12-24UC,1167192,CAPAROC PM PN,PT 2,5-MT-CLT,1262469,1274012,FL SWITCH 1004N-FX,FL SWITCH 1005N-2SFX,1274014,PTVME 6/S,QUINT4-CAP /24DC / 20 / 16KJ / EIP,QUINT4-PS /48- 110DC / 24DC /2.5 / PT,1221706,1145196,1145192,CAPAROC PM S-R,1157290,1085800,1085801,MACX MCR-EX-1TS-I-OLP-SP,1221737,1180145,TS-PTVME 6/S,1221735,1106610,1180144,1138965,1180149,1221739,FPM 15.6 69K SP,1270199,1270198,1106615,1106616,NBC-R4OC / 5,0-BC5 / R4OC,1194550,MINI MCR-2-V8-PN,1182217,CAPAROC PD 0V,1252470,1180150,PTU 4-TWIN-TG,CAPAROC E4 12-24DC / 1-4A,1115674,1252472,1115672,1193694,D-PTVME 6/S,CLT-10P / 2-2-60V-I-P,1221758,1221757,CRIMPFOX CENTRUS 6S-NC,2910124,FL SWITCH 2608 PN,1051190,HC-STA-B16 / B10-CESFD-PL-BK,1116871,1115661,SPE-T1-STSM-180,CRIMPFOX CENTRUS 6H-NC,CAPAROC E1 12-24DC / 1A,NBC-R4OC / 2,0-BC5 / R4OC,1115655,CHARX PS-M2 / 3AC / 1000DC / 30KW,FPM 17.3 69K,1115415,1115657,2910132,1115658,2910133,SPE-T1-M8MRM-90,1106707,FPM 23.8 69K,AXC F XT SPLC 1000,SPE-T1-M8MSM-180,NBC-R4ACS-R4ACS- IE8 / … / …,1130760,CM 2-PA-CLT,1105562,TP 6121-WXPS,EEM-EMMA-PC-L-Y,PTFIX 6/6X2,5-MTL,1105560,CAPAROC E1 12-24DC / 2A,1151587,STEP3-PS / 1AC / 24DC / 3.75 / PT/FL,EEM-EMMA-PC-L-M,1068857,1197100,TRIO-PS67 / 1AC / 24DC / 8 / INC,1138367,1164788,1138366,1164789,CHARX SEC-1000,1197102,TRIO-PS-2G / 1500DC / 24DC / 1.5,UNO2-PS / 1AC / 48DC / 240W,QUINT4-PS / 24DC / 24DC / 10 / PT / CO,FL SWITCH 2708,1163798,1088570,1163797,1088690,QUINT4-PS /12-24DC / 24DC /2.5 / SC,QUINT4-CAP /24DC / 20 / 16KJ / USB,1163795,1163793,SAC-5P-P12MS / 1,5-PUR / P12FR,1233779,1175448,1175449,1175447,1105559,1175445,1138377,1088573,1233777,TTC-6-1X2-TELE-UT,1077106,1077107,NBC-R4OC / 5,0-BC6A / R4OC,BL2 PPC7 1201-4 / 64-W10,PTVME 6/S-P,SPE-T1-STRM-90,EEM-EMMA-PC-M-M,MACX MCR-1TS- I-OLP,FLT-SEC-ZP2-3C-255 / 7,5,1182185,HC-M-B06-DOCK-H,AXL SE DI16 / 1 NPN,CAPAROC E2 12-24DC / 1-4A,FLT-SEC-ZP2-3C-255 / 12,5,HC-STA-B24 / B16-CESFD-PL-BK,SACB-8 / 16-5,0PUR P12 SH,EEM-EMMA-PC-M-Y,AS-WORKBENCH-F 90 US MA,FL BLE 1300,CAPAROC CR EXT20,1106500,FL SWITCH 2608,PPC 17.3 AIO 69K,AXL SE INC1 ASYM,1196228,1196227,QUINT4-PS /12-24DC / 24DC /2.5 / PT,1182190,HC-M-B06-DOCK-B,1271831,1271830,1271833,1271832,1232304,2702899,1271834,1142829,CAPAROC E1 12-24DC / 6A,PTU 4-TWIN-MT-P,1185434,BL2 PPC AIO65 7000,1201600,SPE-T1-STRM-90-LED,1091431,PTV 6-QUATTRO,CAPAROC CR 8,ELR H51-IES-24DC500AC-3-IFS,TRIO-PS67 / 1AC / 24DC / 10 / IPD,ME 6,2 TBUS-PR-ADAPTER,CHARX SEC-3100,1194398,EPC 15XX,1166809,1107892,QUINT4-PS / 24DC / 24DC / 5 / PT / CO,NBC-R4OC / 2,0-BC6A / R4OC,PTV 6-TWIN,1232243,SAC-4P-P12MS / 1,5-PUR / P12FS,1185416,1186508,1201509,1233780,1102077,CLT-10P / 2-2-24V-I-P,1118418,CHARX SEC-3000,TP 6101-WXPS,AXL E ATEX PROTECTION SET,MACX MCR-EX-1TS- I-OLP,1102079,TTC-6-1X2-TELE-PT,VAL-EV-T2 280 / 3+1-R,STEP3-PS / 1AC / 12DC / 1.3 / PT,PSR-ESS-M0-H210-2000-A,1130751,CSS 0.75-1 / 3,1185423,1130757,1183360,1186510,1199811,CRIMPFOX-C,QUINT4-PS / 1AC / 48DC / 20,RIF-RPT-LDP- 24DC / 2X2 / 2X1 / AU / FG,AXL SE SSDI8 / 3,PTV 6-PE,AS-WORKBENCH-F 90 MA,AXL F BK EIP XC,HC-M-B10-DOCK-B,1110991,1110990,NEARFI PD 2A ETH B,HC-M-B10-DOCK-H,1066708,AXL SE RTD4 PT1000,1066716,NEARFI P 2A R,1066718,UNO2-PS / 1AC / 24DC / 240W,1066714,CAPAROC E1 12-24DC / 10A,BL2 PPC10 1201-4 / 128-W10,NEARFI PD 2A ETH R,2702900,FLT-SEC-ZP2 FM-MODULE,QUINT4-PS /12-24DC / 24DC /1.3 / SC,1051204,1110984,NEARFI P 2A B,UNO-PS / 1AC / 24DC / 100W / H,1247656,1190417,1110989,1110987,1110986,1065635,1191990,1191993,1190420,116004,CHARX SEC-3150,VAL-EV-T1 / T2 264 / 12.5 / 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H51-IES-24DC500AC-3-IOL,PTFIX 6/6X2,5-TG,1186499,TC ROUTER 4102T-4G EU WLAN,1201696,1111634,QUINT4-PS / 1AC / 110D
ANDERSON POWER(安德生)Powerpole®连接器和多极连接器选型指南
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50,TD0102,TD0101,113716P3,TD0104,261G3,261G2,5687-BK,261G1,VEH-G2,SBS75GPRBLK-BK,907-BK,4802G3,1327G23-BK,1307-BK,1383-BK,114555P9,114555P7,2003G1,114555P1,114555P2,B02597G4,114555P6,115G8-BK,114555P3,1327G7FP-BK,2-8171G7,111812P16,6390G1,2-8171G8,2-8171G5,2-8171G6,2-8171G3,2-8171G4,2-8171G1,2-8171G2,1348-BK,5690,PM16P2024S30,3-6035P1,1327FP-BK,5693,942-BK,1830G1-LPBK,1460G23-BK,1323G2,1323G1,2-8171G9,114411P2,5687,114411P3,114411P1,1467G1,1381G4-BK,924G1,1391G1,180BBS-BK,1317G1-BK,1399G20-BK,PP15/455,P906,6358-BK,992G6-BK,SBS75GBLU-BK,SBE® 320,911G2,1303G2,B02019P1,1303G3,1303G8,5921-BK,5663-BK,200G1L-LPBK,946G1,6810G1-BK,SBS® 75X,269G2-LPBK,PC-HSG-PP-BK,3-6055P2-BK,200G1L,TL0005,CHRG-G4,6344,TL0001,TL0002,2-7252G11,1368-NL,1321G5-BK,P913,120BBS,SBS® 75G,SBO60WHT,932-BK,PC5930S-BK,922G1,6339,1399G6-BK,981G2,P940,6351,981G1,6350,6353,200G3L,6352,6355,6354,6356,P949,1327G5FP,910-BK,1399G10-BK,1460G4-BK,SBS50BRN,6362,6361,1321G3-BK,1875G2-BK,SBE80RED,SB® 120,ASMPV45-1X2-RK,5918-BK,6384G1-BK,SBE80ORN-BK,1830G2-LPBK,1464G1,6358,1341G1-BK,SBE80RED-BK,1464G2,1328G1-BK,75LOKBLK,180BBS,SB® 350,5953-BK,P6810G3-BK,1377G2,1377G1,1377G4,1377G3,6383G1,TM0001,1304G36,1304G32,1304G35,1304G34,PM16P1620C30,2-8831P2-BK,992G6,992G5,992G7,992G2,992G1,992G4,1317G12-BK,1388G3,1388G4,500-D,992G5-BK,1327G7FP,269G3-LPBK,995G4-APP,1388G7,1399G2-BK,1327G21-BK,1388G6,P6810G3,P6810G1,6394,SBS50RED-BK,P6810G1-BK,TE0101,TE0102,3-6035P1-BK,SBE® 160,PM16S2024S32-50,1304G31,113952P1,1377G1-BK,1304G28,75LOKBLU,ASMPR45-1X2-KR,1827G1,SBO60WHT-BK,PSBS50BRN-BK,1466G1,ASMFP30-1X2-KR,1317G3-BK,995G3-APP,PM16S1620S32,4850G6,6381G1,5693-BK,ASMFV45-2X1-RK,912-BK,3-6034P1-BK,PM16P1620A30,SBO60YEL,PM16P1620S30-50,B00229P1,PSBS75XCLP2-BK,990G2,990G1,P992,945G3-BK,SBS75GHDLRED,SBE80GRA,3-5074P1,3-5074P5,3-5074P3,1442G1,PM16S1416S32,6354-BK,110G9-BK,ASMFV45-2X1-KR,PM16P12S30-50,1327G7-BK,E6382G1,269G1,2-7250G8,SBO60HDLRED,1327G16FP,261G2-LPBK,1309G2,1460G1,1309G3,990G2-BK,1309G6,2003G1-LPBK,1460G4,PM16P1416S30,1309G4,1460G3,1460G2,1309G8,1309G9,H1835P3,PC5933S-BK,B01997P1,P992-BK,P5916G5-BK,75LOKWNGBLU-BK,995G2-APP,996G1,1321G1-BK,3-6054P1-BK,115G3-BK,SBS75XBLK-BK,PSBS50BLU-BK,5916-BK,SBS75GWHT,1327G18-BK,PM16P1416C30-50,75LOKSMTBLU-BK,SB® 175,1399G14-BK,105G1,1399G1,P913-BK,1399G2,105G3,105G8,SB® 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罗杰斯ROLINX®母线排使能数据中心高效可靠运转,具有高效配电、可扩展性、可靠散热、降低成本等特性
罗杰斯母线排解决方案可提升数据中心可靠性、效率、可扩展性并降低成本,同时为其提供大电流运载和冷却运转能力。
应用方案 发布时间 : 2024-09-06
【元件】罗杰斯ROLINX® Hybrid母线排:轻松实现电池模块与电池管理系统的快速连接
电池模块制造商普遍面临着一个问题,即必须使用独立铜或铝导体连接所有电池组进行配电,然后添加导线或独立PCB进行检测,ROGERS的ROLINX® Hybrid有助于解决这一问题。ROLINX Hybrid集成了连接器和表面贴装元件,实现电池模块与电池管理系统的快速连接。此集成解决方案可节约时间并简化供应链。
产品 发布时间 : 2024-04-12
罗杰斯ROLINX®母线排具有低电感、高电流和高电压能力,提高可再生能源系统的效率
风力涡轮机和太阳能光伏电场等可再生能源技术需要更小、更快、更可靠和更高效的解决方案。罗杰斯的 ROLINX®母线排可以根据定制要求提供电源与电容、电阻器、集成电路 (IC)、分离式功率器件或功率模块之间的连接。
产品 发布时间 : 2024-06-12
Rogers Expands Capabilities and Services with New Application Laboratory
Rogers Corporation today announced that the new application laboratory was completed, expanding the company‘s assembly, testing and inspection capabilities and services at the curamik® production site in Eschenbach.
产品 发布时间 : 2024-06-19
ROLINX® Busbars General Overview
型号- ROLINX® COMPACT,ROLINX® EASY,ROLINX® THERMAL,ROLINX®,ROLINX® CAPPERFORMANCE,ROLINX® CAPEASY,ROLINX® HYBRID,ROLINX POWERCIRCUIT® SOLUTIONS,ROLINX® PERFORMANCE
ROLINX® Laminated Busbar
型号- ROLINX® COMPACT,ROLINX® EASY,ROLINX® THERMAL,ROLINX®,ROLINX POWERCIRCUIT®,ROLINX® HYBRID,ROLINX® PERFORMANCE
Rogers Corporation Has Become an Official Partner of the European Union´s €95B Innovation Program: Horizon Europe
Rogers Corporation‘s announced its participation in the European Union´s €95B innovation program, Horizon Europe, through the POWERDRIVE project: power electronics optimization for next-generation electric vehicle components.
厂牌及品类 发布时间 : 2023-07-08
Busbars for e-Aviation and High Altitude Applications
The evolution to cleaner transportation is pushing the development of e-aircrafts and is already reality in development phase. Operation at high altitude and other demanding specifications creates many challenges, pushing all electrical components a step further in performance. Operating at high altitude with low air density has many implications on the design of laminated busbars. Technical requirements, ambient conditions and physical phenomena are studied case by case at Rogers to deliver the safest and most optimized ROLINX busbar solution.
厂牌及品类 发布时间 : 2021-08-12
电子商城
服务
使用FloTHERM和Smart CFD软件,提供前期热仿真模拟、结构设计调整建议、中期样品测试和后期生产供应的一站式服务,热仿真技术团队专业指导。
实验室地址: 深圳 提交需求>
可加工PCB层数:1-30层;板材类型:FR4板/铝基板/铜基板/刚扰结合板/FPC板/高精密板/Rogers高频板;成品尺寸:5*5mm~53*84cm;板厚:0.1~5.0mm。
最小起订量: 1 提交需求>
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