【经验】小体积4G通信模块电源10KV/天线6KV雷击浪涌测试整改案例经验分享
问题描述:
客户产品为一款交流供电小体积、空间非常紧凑型的4G通信模块(如下图一所示),该产品电源部分使用是某公司的AC-DC模块,其中供电范围为AC100~265V宽电压供电,同时有4G无线通信端口。产品需通过电源差共模10KV、天线端口差共模6KV的雷击测试要求。
图一
整改过程:
1、客户产品未整改前,电源使用如下图二所示的方案,测试雷击差模3kV时,发现无电源输出,拆开产品分析发现AC/DC电源模块损坏,交流输入端短路;
图二
2、因产品为模块电源,有灌封处理,不能了解内部电路原理及器件参数,故先去掉电源模块直接在防护电路输出端抓浪涌测试残压,发现其残压在900V左右,根据经验判定高于后端MOS管耐压,故更换通流能力更强的插件压敏电阻20D511K(考虑到使用寿命的问题),测试残压在850V左右,正常情况下后端MOS管可能是800V稳态耐压,故直接上机测试,原理图如下图三所示,测试时电源还是损坏;
图三
3、经过一番折腾解刨AC/DC电源模块后,发现模块电源输输入啥都没有,直接就到整流桥,后端MOS管的耐压值为650V,远低于压敏的钳位电压。在不能更换电源模块且产品空间有限的前提下,很难通过使用多个MOV并联的方式来降低残压,经综合考虑之后,决定选用两级防护的方式来保护后端电源模块。前级使用优恩半导体插件高焦耳20D511KJ的压敏电阻,其瞬态脉冲电流峰值可达7KA,中间串接一个2W/50Ω抗浪涌电阻,次级使用优恩独有的贴片大通流的压敏电阻UNS4032-511K,其尺寸仅为10.4×8.2mm,最大通流却高达3.5KA,整改后防护电路原理图如下图四所示,最终电源通过差共模10KV浪涌测试;
图四
4、GPS天线部分,原理图如下图五所示,通过差共模6KV浪涌测试;
图五
最终经如上整改措施,产品通过测试,满足IEC61000-4-5 电源端口:差、共模±10KV,4G通信端口:差、共模±6KV的雷击测试要求。
分析总结:
1、因空间有限的产品,可以选择优恩半导体贴片大通流的压敏电阻,最大通流能达到3.5KA,满足IEC61000-4-5雷击浪涌最高等级IV级测试;
2、在220V中串联的退耦电阻选型时需注意功耗不能超过允许范围,客户电源使用功率较小,在兼容产品正常工作电压与电阻功耗的同时,考虑还需较强的抗浪涌能力。故电阻取值为平衡两方面后的选取值。
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本文由赚钱养太阳转载自优恩半导体,原文标题为:优恩小体积4G通信模块电源10KV/天线6KV雷击浪涌测试整改案例经验分享,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。
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UN1206-XXXH Series MULTILAYER CHIP VARISTORS DATA SHEET
型号- UN1206-240H,UN1206-560H,UN1206-210H,UN1206-120H,UN1206-330H,UN1206-300H,UN1206-420H,UN1206-XXXH,UN1206-101H,UN1206-180H,UN1206-8V0H,UN1206-270H,UN1206-390H,UN1206-5V0H,UN1206-360H,UN1206-470H,UN1206-680H,UN- 1206270- H,UN1206-820H
优恩半导体(UNSEMI)ESD静电保护/雷击浪涌保护器件/串口芯片产品选型指南(中文)
目录- 企业简介和产品概览 静电保护器(ESD) 瞬态抑制二极管(TVS) 半导体放电管(TSS) 双向触发二极管(SIDAC) 压敏电阻(MOV) 陶瓷气体放电管(GDT) 玻璃气体放电管(SPG) 微型防雷模组(MLPM) 自恢复保险丝(PPTC) RS485/422收发器 CAN收发器 网口RJ45连接器 分立功率器件 EMI保护元器件
型号- SMDJ-AT SERIES,07DXXKJ,UN2E8-XXXML SERIES,SMBJ,UN2E5-XXXLL SERIES,UN232,UN2E8-XXXL HV,4.0SMF SERIES,UN1812-XXXCSMD SERIES,10DXXKJ,5.0SMDJ-AT SERIES,P6KE SERIES,30KP SERIES,SACB SERIES,UNS1K SERIES,PXXXSC SERIES,P4KE,SMD0603 SERIES,10DXXKEC SERIES,UN490E,UN3E8-XXXHP,UNSDC12V-3L,07DXXK,07DXXL,UN3E5-XXXMSMD,PXXXSB,15KPS,PXXXSA,PXXXSB-2L,P4SMA SERIES,SA SERIES,SMAJ,UN2220 SERIES,05DXXKJ,SAC SERIES,SMF SERIES,PXXXSC,KXXXSA SERIES,20KP,5.0SMDJ SERIES,0402 SERIES,20KP SERIES,TPSMAJ SERIES,PXXXLB SERIES,SMCJ SERIES,UN3490,P4SMA,UNSDC24V-3L,SMDJ,UNS1K,UN3E6-XXXMM,UN65HVD75,UN2E8-XXXL HV SERIES,SMDT,UN1812 SERIES,UN3220 SERIES,SA,UN2E8-XXXML,UNS4032 SERIES,UN2E8-XXXHL SERIES,UN2E5-XXXL HV,UNSDC58V-2L,SMD1210 SERIES,UN2E5-XXXLSMD,PXXXEC SERIES,UN3485,UN16,5KP,1.5KE SERIES,TP5.0SMDJ,14DXXL SERIES,07DXXKBC SERIES,MCM系列,UNS2K,UN2E8-XXXMSMD,UN2E5-XXXLL HV SERIES,10DXXKEC,UNSDC24V-2L,32DXXL SERIES,UN3E8-XXXHM SERIES,SMCJ,TPSMB SERIES,UN1210-XXXBSMD SERIES,UN3E6-XXXM,TPSMDJ SERIES,UN65HVD233,UN65HVD234,100M,UN65HVD232,UN65HVD230,SMBJ-AT,UN2E5-XXXL,UN2E8-XXXM,UN1210-XXXBSMD,34SXX,KC SERIES,UN2E6-XXXLSMD SERIES,UN2E8-XXXH,UNB-XXXN-SMD,UN3E8-XXXHMF,32DXXKJ SERIES,UN1050,UN3232E,UN1050ISODUB,32DXXKJ,40DXXK,UNS3220,UNB-XXXN/M,40DXXL,UN3085NE,SMCJS,UN2E8-XXXHSMD,HCM系列,TPSMB10J,32DXXK,32DXXL,PXXXEC,UN30,PXXXEB,KXXXSB,PXXXEA,30KP,KXXXSA,P6SMB SERIES,1012,KXXXSD1,PXXXSC-2L SERIES,15KP,PXXXSC-2L,0603,SMD2920 SERIES,10SMBT,14DXXKJ,UN82C250,UNSRS485-2HL,UN82C251,10SMBJ,25DXXL SERIES,05DXXL SERIES,TPSMC SERIES,UN2H8-XXXL HV SERIES,UNSDC58V-3L,SM8Z SERIES,TPSMCJ SERIES,SM5Z,UN6,UN3E5-XXXL,UN3088E,KXXXG SERIES,PXXXTB,PXXXTA,KXXXG,UN2E5-XXXLSMD SERIES,KA SERIES,UNB-XXXN-SMD SERIES,2012,UN3088ES,07DXXL SERIES,5KP SERIES,UN3485ISO,8KP SERIES,PXXXEA SERIES,UNA-XXXN/M SERIES,SMCJS SERIES,3KP,SM8Z,UN3E5-XXXLM,SMCJ-AT SERIES,LCE SERIES,UNC-XXXN/M SERIES,UN3E8-XXXHM,PXXXSA SERIES,UNSRS485-2H,SMCJ-AT,UN0805 SERIES,PXXXDM,POE58C,15SMBJ,PXXXTB SERIES,PXXXSB-2L SERIES,UNA-XXXN-SMD,40DXXKJ SERIES,UNS3220 SERIES,UN1206 SERIES,P4KE SERIES,SM5Z SERIES,UN2E8-XXXMSMD SERIES,UN3E6-XXXMM SERIES,05DXXK,05DXXL,UN600 SERIES,1012 SERIES,UNB-XXXN/M SERIES,8.0SMDJ,UNSRS485-2L,P6SMB,SACA SERIES,40DXXKJ,1000M,40DXXL SERIES,PXXXDM SERIES,SACA,UN0603 SERIES,SACB,UN2E5-XXXL SERIES,UN2H8-XXXLL HV SERIES,SMD2920,0402,8.0SMDJ SERIES,25DXXL,25DXXK,UN30 SERIES,10DXXL SERIES,25DXXKJ,20DXXL SERIES,5KPS,UNA-XXXN-SMD SERIES,UN485E,UN2E8-XXXHL,PXXXSB SERIES,UN485ES,PXXXTA SERIES,UN3E8-XXXHMF SERIES,UN2H8-XXXLL HV,SMDJ-AT,4.0SMF,SMF,TPSMB10J SERIES,0603 SERIES,5KPS SERIES,UN2E8-XXXH SERIES,KD SERIES,UN60,SMAJ-AT SERIES,TPSMDJ,UN1206-XXXASMD SERIES,UN2E8-XXXHSMD SERIES,UN3232E-T,UN1210 SERIES,14DXXKSC,07DXXKBC,10DXXK,UNSDC48V-2L,10DXXL,53DXXK,UN3E8-XXXHSMD SERIES,2012 SERIES,UN0805,UN3E5-XXXMSMD SERIES,KA,KB,UN1812-XXXCSMD,KC,TPSMCJ,UN2E8-XXXLL HV,6.0SMAJ SERIES,KD,14DXXKSC SERIES,UNS2K SERIES,10SMBJ SERIES,TP5.0SMDJ SERIES,SMD1812 SERIES,UN60 SERIES,5.0SMDJ,UN3490E,UNSDC48V-3L,20DXXKYC SERIES,SMD0603,SMD1812,KXXXSB SERIES,UN1206,UN16 SERIES,SMBJ SERIES,UNSRS422-2H,SMDT SERIES,UN1210,UNSRS422-2L,UN135 SERIES,TPSMBJ,PXXXLC SERIES,UNS4032,UNA-XXXN/M,0201 SERIES,UN1206-XXXASMD,UN2H8-XXXL HV,5.0SMDJ-AT,UN3E5-XXXL SERIES,UNC-XXXN/M,20DXXKYC,UN3485S,UN3E6-XXXM SERIES,34SXX SERIES,UN2E5-XXXLL,0201,UN3E8-XXXHP SERIES,UN3E8-XXXH SERIES,UN1042,UN3220,TPSMAJ,UN1040,UN2E8-XXXLL HV SERIES,15KP SERIES,8KP,UN2E5-XXXL HV SERIES,UN2E6-XXXLSMD,6.0SMAJ,UN3E8-XXXHSMD,34SXXJ SERIES,SMD1206 SERIES,SMBJ-AT SERIES,TPSMA SERIES,LCE,UN600,14DXXK,UN6 SERIES,14DXXL,UNC-XXXN-SMD SERIES,UNSRS422-2HL,15SMBJ SERIES,SAC,SMD0805 SERIES,SMAJ SERIES,UN3E5-XXXLM SERIES,UN3E5-XXXLSMD SERIES,UN250 SERIES,UN3E8-XXXH,UN485CUA,UN488E,UN250,KB SERIES,PXXXLC,UN2E5-XXXLL HV,UN135,PXXXLB,PXXXLA,SMD1206,UN0603,UN1812,20DXXL,20DXXK,PXXXEB SERIES,10SMBT SERIES,1.5KE,UNC-XXXN-SMD,3KP SERIES,P6KE,KXXXSD1 SERIES,TPSMC,SMD0805,TPSMB,TPSMA6J SERIES,TPSMA,TPSMBJ SERIES,34SXXJ,20DXXKJ,SMD1210,SMDJ SERIES,UN2220,UN2E8-XXXM SERIES,TPSMA6J,UNSDC12V-2L,1.5SMC SERIES,15KPS SERIES,SMAJ-AT,PXXXLA SERIES,UN3E5-XXXLSMD
介绍压敏电阻的特点及应用
压敏电阻(Varistor)是一种电压敏感型电阻元件,当施加的电压超过其额定值时,电阻迅速减小,从而起到过电压保护作用。它广泛应用于电子设备中,防止电路因瞬态电压、浪涌电流或雷击等引发的损坏。本文中优恩半导体来为大家介绍压敏电阻的特点及应用,希望对各位工程师朋友有所帮助。
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SERIES,SA90C,10D241K,SMD0805-010,10SMBJ180A,14D431K,LCDA05C-8,LCDA05C-4,25D,P6KE220CA,SA40CA,ESD05V32D-C,HCM1012GD900B05,10SMBT7.5A,ESD05V88D-CBP,10D821KEC,SMD0805-005,UN2E8-150ML,UN1812-760HS,ESD05V88D-CBD,SMCJ64A-AT,SMBJ48CA-AT,P3800TB,TPSMBJ30A,P3800TA,SMDJ90,UN3220-471HS,P6KE100CA,5KP28C,SMDT7.0A,P6SMB SERIES,5KP28A,14D681KJ,TPSMA100A,P3800SC,P3800SB,SMDJ85,6.0SMAJ54CA,ESD30V12D-C,P3800SA,ESD30V12D-A,SMDJ80,SMAJ8.5CA,SMAJ180C,SMAJ180A,UN2E5-90LSMD,TP5.0SMDJ40A,SMDJ75CA-AT,20D122KJ,10SMBT36A,ESD3.3V04D-LC,SMAJ350CA-AT,14D361KSC,5.0SMDJ220A,SMDJ78,UN30-160,UN16-900,ESD05V08P-LC,SMDJ75,25D121K,5KP8.0C,14D561KJ,SMDJ70,5KP8.0A,UN2K8-450L,1.5SMC10A,UN0805-420H,TPSMA6J26CA,SMDJ16CA,SMCJS SERIES,14D560K,SMBJ130C,SMBJ130A,5.0SMDJ350A,SMDJ64,SMDJ60,34S210J,5KP120CA,ESD12V52D-CF,30KP120A,UNS3220 SERIES,SMDJ43A-AT,SMDJ58,UN30-185,SMDJ54,P6KE75,10SMBJ7.0CA,SMDJ51,UN2E5-3600LL,20KP132A,SMAJ160CA-AT,10SMBT7.0A,UN2K8,P6KE62CA,UN30-135,SMDJ48,P6KE68,SMDJ45,SMDJ43,UNB-401M,SMDJ40,TPSMA36CA,P6KE82,ESD15V02D-CKN,5.0SMDJ78C,SMCJ7.0C,SMDT7.5A,5.0SMDJ78A,SMCJ7.0A,SMDJ51CA,5.0SMDJ48CA,UN111B339HWA1DFL,15KP51A,TPSMDJ,SMDJ36,SMDJ33,25D751KJ,P4SMA220A,SMDJ30,10SMBJ60A,P6KE91,KB-380,SM8Z26A,ESD3.3V12D-A,ESD3.3V12D-C,SMD1812-200-16V,TPSMCJ,UN2H8-5000LL,SMDJ28,5KP8.5C,SMDJ26,5KP8.5A,SMDJ24,UN2K8-600,SMDJ22,SMDJ20,UN1210-151H,SMD0805-110-12V,SMBJ11A-AT,07D331KJ,ESD0402M,UN16 SERIES,14D751KSC,SMD1812-300-16V,SM8Z28A,SMDJ19,ESD12V52D-HA,SMDJ18,SMDJ17,SMDJ16,TPSMB10J16CA,SMDJ15,TPSMBJ,SMDJ14,TPSMB56CA,SMDJ13,SMDJ12,SMDJ11,SMDJ10,SMCJ36A,SMD0805-010-30V,P6KE30,32D621KJ,SMCJ36C,SA190CA,5.0SMDJ75C,5.0SMDJ75A,UNA-SMD,15SMBJ160CA,SMF54CA,TPSMA6J18A,P4SMA91A,P6KE27,TPSMAJ,P6SMB170A,P0300DM,UN1812-390HS,P6KE24,P6KE22,P6KE43,SMCJ45CA,UN3E8-200HSMD,UN0603E,P6KE75CA,P0300EA,P0300EB,P0300EC,P6KE39,TPSMA6J19A,UN2H8,P6KE36,TCF03025U12002A SERIES,P6KE33,10SMBJ64A,SMCJ58CA,P6KE51,TPSMBJ110CA,SMDJ180CA-AT,25D511KJ,SMD1206-300,SMDJ7.5CA,TPSMA75A,UN1812-270HS,5.0SMDJ17A-AT,1.5KE18CA,14D201KJ,UN30-110,BLC03C-4,UN2K8-350L-2,5.0SMDJ70CA,UN2E5,UN2K8-350L-1,SMCJ33A,P6KE47,SMCJ33C,TPSMA6J16A,UN2E8,UN2E8-150HL,P4SMA350A,P6KE62,P4SMA6.8CA,ESD03V23T-LC,ESD03V23T-LA,ESD08V52D-A,15SMBJ180A,14D301K,10SMBT30A,P6KE56,ESD08V52D-C,TPSMA6J17A,5.0SMDJ33CA,UNS3K,UN2E6-SMD SERIES,UN1812-390H,TPSMDJ24CA,20D361K,40D361KJ,4.0SMF13CA,SMDJ160A,SMBJ160CA-AT,TP5.0SMDJ28A,
【应用】符合IEC 61000-4-5 Surge的AC36V电源端口浪涌&过压防护解决方案
AC36V电源广泛使用在工矿、船舶等LED电源,设备易遭受气候环境的影响而导致击雷击浪涌及过过压等损坏。本文推荐陶瓷气体放电管与压敏电阻串联搭配使用,可以延长压敏电阻的使用寿命及降低压敏电阻的漏电流,且后端的残压较单级防护降低很多。
【技术】解析MOV压敏电阻的两大电路防护作用
压敏电阻中电阻的材料为半导体,因此压敏电阻其实也属于一种半导体电阻器。MOV压敏电阻作为一种防护器件,你知道它在电路中发挥着什么样的作用吗?现在本文优恩半导体就带你了解MOV压敏电阻的两大电路防护作用。
【技术】解析压敏电阻的生产过程
压敏电阻是一种具有特殊性质的电阻器件,它可以在电压变化时产生电阻值的变化,从而起到保护电路的作用。其特殊的电阻性质决定了它具有抗静电、耐高温和高电压等特点,因此在电子、通信、汽车等领域得到了广泛应用。本文优恩半导体介绍压敏电阻的生产过程。
DC24V电源端口浪涌保护
DC24V电源端口浪涌保护DC24V电源是一种为设备提供稳定、可靠的直流电压输出的电源,其广泛应用于工业自动化控制系统。此方案设计为多级保护的方式,初级采用通流能力较强的陶瓷气体放电管和压敏电阻组合来承受泻放大的浪涌电流,中间使用电感做退耦,次级选用响应电压精准、稳定且快速的TVS管做保护,能有效抑制各类浪涌过电压,使后端的DC芯片及电路得到全面的保护。
【技术】TVS管被击穿后的失效模式有哪些?
TVS(瞬态抑制二极管)可有效防护电路遭受瞬态浪涌电压及电流的危害。但它一旦被击穿,可能出现的现象一般有哪些?今天优恩半导体来为大家讲解。GDT放电管、TSS放电管、压敏电阻等电子元件是现如今在电子电路防护中用的比较多的几种过压保护器件,其应用领域十分广泛。
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可定制4G磁吸盘天线、4G圆盘天线的尺寸、连接器种类、电缆类型;支持频率:700-960 MHz/1710-2700 MHz;支持协议4G;驻波比:700-960 MHz≤2.5;1710-2700 MHz≤3.0。
最小起订量: 500 提交需求>
可定制分流器电阻范围20uΩ~100uΩ,可自由设计铜排形状尺寸,电镀:镀锡/镀镍。支持RoHS指令 、AEC-Q200。认证资格:IATF16949;ISO9001;检测精度:0.1%。
最小起订量: 100个 提交需求>
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