【成功案例】应用Laird导电泡棉成功解决车载音响ESD失效问题

2018-06-11 世强
导电泡棉,Tuner屏蔽罩,Sn/Cu导电泡棉,锡/铜导电泡棉 导电泡棉,Tuner屏蔽罩,Sn/Cu导电泡棉,锡/铜导电泡棉 导电泡棉,Tuner屏蔽罩,Sn/Cu导电泡棉,锡/铜导电泡棉 导电泡棉,Tuner屏蔽罩,Sn/Cu导电泡棉,锡/铜导电泡棉

车载电子EMC法规中对ESD(静电放电)实验的要求严苛,我们的一款车载音响产品中,收音机模块受到ESD干扰导致输出音量变小,经多次尝试,最后采用LAIRD依照笔者案例的实际情况设计的导电泡棉放置于合适的位置将静电及时释放,最终顺利的解决了问题。


导电泡棉的一个作用是屏蔽,另一个作用是左两导体的低阻抗搭接桥梁,利于将一个导体上的静电噪声迅速通过此桥梁释放到另一个导体上,以免噪声干扰第一个导体附近的电路,从而解决ESD问题。


实验现象及分析

当产品运行Tuner(AM或FM收音)模式时,将静电枪对准下面左侧图红圈内的螺丝打空气放电±15KV时,喇叭输出音量变小。


下面左侧图红圈内的螺丝跟右下图红圈内螺丝孔是锁在同一颗螺丝钉上的,右下图的金属为tuner的屏蔽罩,屏蔽罩跟竖在主板上的tuner小板搭接在一起,tuner小板里包含有tuner芯片,左下图的两个小接口件即为tuner小板上的tuner接口。

  


初步分析,tuner 模式失效,但其他模式正常,并且控制音量没有减小,经测量tuner芯片的输出变小了,简单原理图如下:                                              

   


推断是小板与主板的地连接比较薄弱,导致静电不能及时放掉,使得Tuner芯片内部受到静电干扰导致输出其输出量变小。


对策及结果

(1)  强化Tuner 小板与主板之间GND连接,屏蔽罩连接板子的插孔用焊锡连接;扩大连接处的接地;Tuner板悬空pin接地:

 

(2)  对结构件整改减小ESD影响,Tuner屏蔽罩换成无孔:

        

 经修改后进行测试,上述的(1)(2)对策均无效。

(3)在屏蔽罩和车载音响金属外壳间加导电泡棉,使得屏蔽罩上拾取的静电通过导电泡棉快速的流到金属外壳去,避免干扰到Tuner芯片,经测试,结果OK,顺利通过客户的ESD法规检验。

     

导电泡棉的选择

Laird 是一家专注于型材和输入/输出(I/O)EMI 屏蔽衬垫的综合性制造商,他们致力于新产品开发,生产满足或优于法规要求的产品,有各种式样的导电泡棉可供客户选择,也可为客户定制导电泡棉,因此上述对策中我们采用的是Laird的导电泡棉。


Laird的导电泡棉表面为耐磨金属织物,避免性能下降,其表面电阻率可低至0.07欧姆/平方厘米,产品能工作的温度范围从-40°C至85°C,完全可以满足车载电子的要求,Laird导电泡棉外表面的的构成材料可用镍/铜(Ni/Cu)和锡/铜(Sn/Cu)两种,根据实测效果,我们选择了锡/铜导电泡棉Sn/Cu导电泡棉)。


导电泡棉的尺寸和形状方面,因为Tuner屏蔽罩跟音响上侧金属外壳之间的空间距离为10mm,且这个空间放置矩形的导电泡棉更能增大搭接面积、减小搭接阻抗,因此我们最终选择了型号(料号)为4172矩形导电泡棉,其宽10mm,高15mm,高度从15mm压缩到10mm后有33%的压缩量,足以产生比较低的搭接阻抗。


选择Laird此型号的导电泡棉装了三台机器,三台均顺利通过ESD测试,证明此对策有效。


授权代理商:世强先进(深圳)科技股份有限公司
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  • jingshui Lv7. 资深专家 2019-05-15
    学习了
  • 嘟嘟星魂 Lv8. 研究员 2018-12-25
    学习了
  • 强达电路 Lv5. 技术专家 2018-12-20
    学习了
  • daniel Lv7. 资深专家 2018-12-18
    学习
  • wch7475 Lv8. 研究员 2018-12-18
    学习了
  • Harlin Lv5. 技术专家 2018-12-14
    好文!
  • ook Lv6. 高级专家 2018-12-13
    很好的经验
  • 风行者 Lv4. 资深工程师 2018-12-12
  • xingwangjy Lv4. 资深工程师 2018-12-07
    学习了
  • tommy Lv7. 资深专家 2018-12-03
    实用干货资料
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Laird(莱尔德)EMI产品选型指南

目录- EMI INTRODUCTION & SUMMARY    BOARD LEVEL SHIELDS    FINGERSTOCK    VENT PANELS    FABRIC-OVER FOAM    ELECTRICALLY CONDUCTIVE ELASTOMERS    MICROWAVE ABSORBERS   

型号- 8863-0150,8404-0121-XX,8906-0171-XX,8560-0099-XX,8904- 0129-XX,8907-0140-XX,8104-0104-40,8410-0105-50,8516-0201-XX,8908-0108-XX,BMI-S-209-F,8856-01C3,4740,8401-0133-XX,8863-0140,8863-0145,8907-0174-XX,8563-0133-XX,8563-0108-XX,8403-0106-50,8563-0213-XX,8901-0117-XX,8403-0105-XX,8863-0130,8863-0135,4741,4742,4744,4502,8412-01XX-54,8412-01XX-52,8915-0130-XX,8408-0251-XX,8901-0176-XX,8412-01XX-55,4520,8918-0105-XX,8402-01XX-XX,8412-01XX-50,8415-0112-64,8413-0105-64,8863-0120,4518,8904-0129-XX,8901-0140-XX,8103-0101-40,8863-0125,4512,4513,8401-0121-XX,4516,4517,8563-0131-XX,4531,8863-0196,8401-0155-XX,8412-01XX-61,8412-01XX-60,8863-0197,8560-0143-XX,4N64EF51N00225,4529,4N64EM51N00171,8863-0198,8863-0199,8103-0125-40,8907-0129-XX,4522,4524,4525,8908-0180-XX,4528,2238 -.25,8563-0077-XX,8103-0113-40,BMI-S-207-F,4541,4542,4N64ER51N00225,8863-0180,8104-01XX-48,8104-01XX-49,8908-0118-XX,8415-0110-64,8863-0183,8516-0211-XX,8863-0184,8909-0122-XX,4532,BMI-S-305,8905-0157-XX,4533,4534,4536,4537,SNC70-RXP,8401-0123-XX,8868-0085,8560-0330-XX,8903-0171-XX,4791,4N64EP51N00171,4792,88980001XXA,4795,8863-0170,8401-0111-XX,8905-0180-XX,8863-0175,8409-0173-50,8868-0084,8868-0081,8902-0135-XX,8904-0105-XX,8563-0089-XX,8860-0093-100-XX,4302,4786,4787,4788,4789,4548,8563-0165-XX,8902-0101-XX,8868-0075,4320,8863-0160,8101-0104-40,8868-0070,8863-0165,8409-0106-50,88900001XXA,8414-0108-64,8402-0102-XX,4796,4797,4798,8403-0115-XX,S363-0120,4315,4799,8563-0143-XX,8563-0106-XX,*4500,4571,*4501,4330,4573,8910- 0125-XX,4575,323S,8860-0093-324-XX,8416-0320-22,8401-0113-XX,97-568*,8563-0090-XX,2388,8904-0137-XX,4325,4568,8404-0118-XX,8416-0120-23,8912-0140-XX,8101-01XX-49,8101-01XX-48,8101-01XX-47,4582,8412-0104-50,4583,4584,4100,8903-0122-XX,8101-0102-40,8101-01XX-41,8417-3XXX-62,8101-01XX-40,8416-0320-21,4N64EW51N00281,8103-0103-40,*77-091,4579,4339,8563-0279-XX,8909-0178-XX,8410-0107-50,8890-MGS103072-93,8908-0157-XX,4591,4593,4594,4110,4111,4112,4596,8414-0104-64,4597,4355,4113,77-090B,8408-0212-XX,8903-0110-XX,8563-0255-XX,2240 -.25,77-110,8911-0102-XX,4105,4106,8104-0106-40,8401-0101-XX,4349,8103-0115-40,4360,4361,4120,8300-0100-44,8906-0116-XX,4363,4121,4123,4365,8563-0079-XX,8860-0093-300-XX,77-100,77-101,4356,4114,8908-0101-XX,8402-0106-XX,4599,4357,4115,8102-0209-40,4358,5206,4359,4117,8907-0107-XX,8902-0108-XX,4370,*4300,8406-01XX-55,4372,8907-0109-XX,8406-01XX-54,4131,97-630,8403-0107-XX,97-631,4375,4133,97-632,4134,4376,8416-0120-57,97-633,8563-0211-XX,97-634,8916-0135-XX,8563-0080-XX,8906-0175-XX,8401-0103-XX,8406-01XX-60,4368,4126,8563-0257-XX,8862-0105,8907- 0129-XX,8104-0108-40,SNN60-RXP,8910-0125-XX,8862-0100,8406-01XX-61,4N64EK51N00138,8905-0116-XX,8413-0103-64,4142,8860-0032-324-XX,8909-0102-XX,4143,97-620,97-621,4387,97-622,97-623,97-624,8860-0032-150-XX,8908-0177-XX,8401-0137-XX,97-627,97-628,97-629,8404-0108-XX,8402-0104-XX,8912-0150-XX,8414-0106-64,4136,8408-0200-XX,4379,8102-0207-40,8909-0168-XX,8406-01XX-52,8563-0128-XX,8406-01XX-50,4392,4150,4394,97-610,97-611,4157,97-612,97-613,97-614,8904-0125-XX,97-615,97-616,SNL60-RXP,97-618,8560-0145-XX,97-619,4391,8903-0156-XX,8560-0097-XX,*77-083,*77-084,*77-085,8901-0107-XX,4389,8906-0118-XX,4148,*77-082,8516-0203-XX,4161,4163,8412-0102-50,4164,8563-0327-XX,8904-0170-XX,8563-0069-XX,4168,97-603,97-604,97-605,0095-X997-00,8901-0130-XX,97-606,97-607,4160,*77-078,*77-079,M83528/002X006,8103-0105-40,8907-0176-XX,8862-0114,4158,8862-0113,8401-0125-XX,8862-0112,4172,4173,8864-2618,4176,8907-0157-XX,8906-0107-XX,4179,97-438,4170,4171,8912-0102-XX,89XX-01XX-43,8103-0106-40,89XX-01XX-42,8918-0135-XX,89XX-01XX-40,77-106D,4169,8860-0100-100-XX,4184,8403-0112-XX,4186,8104-0109-40,4189,4N64EH51N00290,3363-0197,8864-3714,4181,BMI-S-201-F,8864-3715,4182,8401-0127-XX,2238 - S,77-105C,8402-0108-XX,843X-2XXX-X,8911-0145-XX,8414-01XX-65,8414-01XX-64,8404-0115-XX,4194,97-650,8103-0118-40,4198,8907-0180-XX,4199,8403-01XX-55,8403-01XX-54,8560-0311-XX,8403-01XX-52,8902-0150-XX,4192,8401-0115-XX,8403-01XX-50,8860-0125-300-XX,8408-0245-XX,3027-235,8563-0161-XX,BMI-C-010-*,8905-0137-XX,8910-0140-XX,97-640,8408-0209-XX,8904-0168-XX,8409-0158-50,8403-0101-50,97-645,97-646,8911- 0125-XX,8403-01XX-60,8913-0140-XX,8403-01XX-61,8415-0106-64,8914- 0130-XX,8909-0105-XX,8902-0117-XX,8563-0116-XX,8404-0105-XX,BMI-S-210-F,8401-0117-XX,M83528/009X002,M83528/009X001,8904-0156-XX,8864-0231,8516-0205-XX,M83528/009X005,8560-0435-XX,M83528/009X004,8410-0101-50*,8563-0071-XX,M83528/009X003,M83528/009X009,M83528/009X008,M83528/009X007,8904-0110-XX,8409-0168-50,8408-0257-XX,8864-3515,3078-500,8563-0254-XX,8910-0105-XX,8415-0104-64,8907-0101-XX,8300-0038-44,8403-0109-XX,8906-0109-XX,8563-0095-XX,8103-0108-40,8911-0135-XX,8860-0032-300-XX,8902- 0129-XX,8901-0110-XX,8905-0175-XX,8915- 0130-XX,8414-01XX-56,SNK55-RXP,8401-0105-XX,97-440,8403-0110-XX,8902-0174-XX,8917-0130-XX,8102-0205-40,8414-0103-64,BMI-C-006,5092,BMI-C-002,BMI-C-001,BMI-C-004,8913-0150-XX,8904-0178-XX,M83528/009X013,M83528/009X012,M83528/009X011,M83528/0

选型指南  -  LAIRD  - FEB2022 PDF 英文 下载

CF800 Series EcoFoam™ Black Conductive Foam

型号- ECOFOAM™ 800,CF800 SERIES,CF800,ECOFOAM™ CF800,CF815HA01050200,ECOFOAM™,ECOFOAM™ 800-SERIES

数据手册  -  LAIRD  - 0122 PDF 英文 下载

【选型】Laird(莱尔德)导电胶带选型指南

目录- 单面导电织物胶带    双面导电织物胶带    导电转移胶带    应用技术与注意事项   

型号- 87580-250,87 系列,96249,DT06B,LT591,DT10C,GT 系列,86748,LT350,96 系列,591 系列,86205,87580-751,86785,LT315,LT210,DN50A,LT212,87580,86250,86 系列,LT87,LT209,DT03B,DT17A,81720,LT307C,LT209HT,LT210H,85785,LT301,86750,86773,87580-285,HT 系列,10U 系列

选型指南  -  LAIRD PDF 中文 下载

CF700 Series EcoFoam™ Conductive Foam

型号- ECOFOAM™ CF700 SERIES,ECOFOAM™ CF700,CF700,CF715HA01050200,CF700 SERIES,ECOFOAM™

数据手册  -  LAIRD  - 0122 PDF 英文 下载

【选型】Laird(莱尔德)EMI屏蔽产品选型指南

目录- 空心圆屏蔽套    带鳍空心圆屏蔽套    空心双圆屏蔽套    带有PSA超柔屏蔽套    鳍单圆垫圈    单鳍双圆垫圈    立方体垫圈    圆柱垫圈    带有PSA的密封垫圈    带有PSA的双密封垫圈    超柔导电材料    海绵内芯长方体垫圈    海绵内芯圆柱垫圈    有机硅管圆柱垫圈    单鳍海绵内芯垫圈    双鳍海绵内芯垫圈    有机硅管单鳍垫圈    有机硅管双鳍垫圈    导电接地EMI垫圈    导电网带    超柔编制垫圈   

型号- 8401-0142,8904-0117-XX,8902-0156,8902-0150,8909-0118,8404-0121-XX,8906-0171-XX,8907-0140-XX,8410-0105-55,8104-0104-40,8410-0105-50,8908-0108-XX,8405-0103-50,8918-0175,8401-0133-XX,8902-0140,8910-0108,8910-0102,8406-0106-50,8910-0105,8907-0174-XX,8909-0125,8417-3064-62,8401-0155,8909-0122,8403-0106-50,8902-0174,8902-0176,8403-0105-XX,8901-0117-XX,8902-0171,8902-0170,8915-0130-XX,8901-0176-XX,8918-0105-XX,8910-0122,8413-0105-64,8415-0112-64,8904-0129-XX,8901-0140-XX,8103-0101-40,8910-0125,8417-3052-62,8401-0121-XX,8909-0145,8901-0107,8401-0155-XX,8103-0125-40,8907-0129-XX,8901-0101,8901-0102,8405-01,8909-0157,8908-0180-XX,8103-0113-40,8909-0170,8415-0110-64,8908-0118-XX,8901-01,8417-3054-62,8909-0122-XX,843,8406-0116-50,8905-0157-XX,8909-0168,8401-0123-XX,8903-0171-XX,8401-0111-XX,8905-0180-XX,8409-0173-50,8902-0135-XX,8904-0105-XX,8903-0177,8903-0175,8903-0176,8909-0175,8903-0171,8909-0174,8909-0178,8902-0101-XX,8101-0104-40,8409-0106-50,8414-0108-64,8402-0102-XX,8403-0115-XX,8903-0180,8401-0113-XX,8904-0137-XX,8401-0126-44,8404-0118-XX,8912-0140-XX,8412-0104-50,8903-0122-XX,8101-0102-40,8417-3050-62,8415-01,8103-0103-40,8909-0178-XX,8101-01,8410-0107-50,8908-0157-XX,8406-0104-50,8414-0104-64,8903-0110-XX,8911-0102-XX,8403-01,8104-0106-40,8401-0101-XX,8401-0114-42,8103-0115-40,8906-0116-XX,8300-0100-44,8402-0106-XX,8908-0101-XX,8102-0209-40,8902-0108-XX,8907-0107-XX,8413-0103-56,8907-0109-XX,8902-0110,8403-0107-XX,8406-0102-50,8916-0135-XX,8417-3072-62,8401-0103-XX,8906-0175-XX,8902-0117,8902-0116,8104-0108-40,8902-0118,8910-0125-XX,8905-0116-XX,8413-0103-64,8909-0102-XX,8902-0102,8902-0101,8908-0177-XX,8401-0137-XX,8404-0108-XX,8910-0140,8402-0104-XX,8912-0150-XX,8414-0106-64,8902-0108,8102-0207-40,8902-0107,8909-0168-XX,8902-0109,8902-0135,8902-0137,8910-0178,8417-3,8904-0125-XX,8910-0174,8903-0156-XX,8917-0130,8901-0107-XX,8906-0118-XX,8902-0122,8405-0101-50,8412-0102-50,8904-0170-XX,8912-0117-XX,8901-0130-XX,8402-0103,8402-0102,8402-0101,8909-0105,8413-01,8402-0107,8406-0114-50,8402-0106,8103-0105-40,8402-0105,8907-0176-XX,8402-0104,8909-0108,8402-0109,8402-0108,8902-0129,8417-3062-62,8401-0125-XX,8909-0102,8909-0101,8103-01,8907-0157-XX,8906-0107-XX,8903-0177-XX,8912-0102-XX,8103-0106-40,8918-0135-XX,8904-0168,8402-0109-42,8403-0112-XX,8104-0109-40,8406-0101-50,8904-0171,8401-0127-XX,8904-0170,8904-0175,8904-0178,8402-0108-XX,8904-0177,8904-0176,8911-0145-XX,8404-0115-XX,8908-0178,8103-0118-40,8908-0177,8908-0174,8907-0180-XX,8403-0101-42,8902-0150-XX,8401-0115-XX,8904-0180,8412-01,8406-0113-50,8908-0180,8406-0101-55,8905-0137-XX,8910-0140-XX,8908-0168,8412-0106-50,8904-0168-XX,8403-0101-50,8409-0158-50,8913-0140-XX,8415-0106-64,8908-0170,8908-0171,88401-0108,8909-0105-XX,8904-0129,8902-0117-XX,8404-0105-XX,8401-0117-XX,8406-0111-50,8904-0156-XX,8409-0168-50,8904-0110-XX,8904-0125,8904-0130,8417-3060-62,8910-0105-XX,8415-0104-64,8902-0140-XX,8904-0137,8907-0101-XX,8403-0109-XX,8300-0038-44,8906-0109-XX,8103-0108-40,8911-0135-XX,8901-0110-XX,8905-0175-XX,8904-0145,8401-0105-XX,8403-0110-XX,8902-0174-XX,8102-0205-40,8917-0130-XX,8414-0103-64,8401-0118-42,8417-3059-62,8913-0150-XX,8904-0178-XX,8902-0129-XX,8904-0157,8904-0156,8300-0225-44,8912-0122-XX,8911-0117,8908-0118,8404-0101-XX,8414-0111-64,8410-01,8409-0126-50,8906-0156-XX,8901-0140,8409-01,8401-0107-XX,8908-0101,8102-0203-40,8906-0110-XX,8901-0137,8907-0137-XX,8908-0109,8908-0107,8911-0125,8403-8XXX-XX,8908-0108,8911-0122,8901-0130,8401-144-XX,8901-0156-XX,8903-0175-XX,8915-0150-XX,8904-0109-XX,8417-3055-62,8403-0114-XX,8901-0116,8903-0116-XX,8901-0117,8901-0118,8901-0168-XX,8902-0170-XX,8908-0171-XX,8911-0108,8101-0108-40,8401-0129-XX,8410-0102-55,8911-0102,8409-0102-50,8401-0108-42,8410-0102-54,8409-0161-50,8410-0102-50,8906-0178-XX,8901-0110,8901-0102-XX,8908-0157,8910-0174-XX,8901-0180,8904-0107-XX,8905-0177-XX,8911-0108-XX,8401-0109,8401-0107,8401-0105,8401-0106,8401-0103,8401-0104,8401-0101,8401-0102,8918-0135,8414-0101-64,8403-0103-50,8403-0102-XX,8417-3057-62,8902-0137-XX,8904-0130-XX,8901-0170,8907-0170-XX,8101-0106-40,8904-0176-XX,8401-0118,8401-0119,8409-0104-50,8401-0116,8901-0177,8401-0117,8401-0114,8401-0115,8401-0112,8401-0113,8401-0110,8401-0111,8410-0104-50,8901-0176,8401-0120,8918-0105,8404-0103-XX,8909-0174-XX,8401-0119-XX,8911-0130,8104-0102-40,8911-0135,8401-0129,8401-0127,8401-0125,8901-0168,8401-0126,8401-0123,8401-0124,8401-0120-XX,8401-0121,8401-0122,8417-3067-62,8401-0131,8908-0122,8103-0111-40,8906-0168-XX,8908-0129,8908-0125,8911-0140,8911-0145,8406-0108-50,8406-0131-50,8415-0102-64,8901-0156,8401-0137,8401-0134,8401-0142-XX,8401-0133,8412-0101-50,8908-0178-XX,8906-0180,8409-0117-50,8903-0125-XX,8103-0112-40,8905-0109-XX,8909-0101-XX,8413-0104-64,8902-0156-XX,8404-0109-XX,8902-0110-XX,8417-3053-62,8906-0178,8904-0175-XX,8401-0122-XX,8906-0174,8906-0175,8906-0177,8906-0170,8906-0171,8914-0130,8403-0107-50,8417-3065-62,8907-0116-XX,8905-0107,8403-0106-XX,8901-0118-XX,8905-0102,8905-0178-XX,88403-0114,8914-0150-XX,8906-0168

选型指南  -  LAIRD  - 2016年05月17日 PDF 中文 下载

【产品】电阻率小于0.1厚度仅为0.09mm的51M系列导电泡棉

Laird(莱尔德)推出的51M是一款缠绕软聚氨酯泡沫芯的非金属化织物,极低的压缩力,可使用在较轻的材料上。51M垫片的表面电阻率小于0.10,可提供优异的导电性。它的保存期限是12个月,工作温度范围是-40~70℃,厚度是0.09mm。

新产品    发布时间 : 2018-01-28

CF100/CF100B Series EcoFoam™ Conductive Foam

型号- ECOFOAM™ CF100,CF125,CF115,CF115HA01050200,ECOFOAM™,CF120B,CF130B,CF100B,CF110B,CF115B,CF125B,CF100 SERIES,CF100B SERIES,CF130,CF120,CF110,CF100

数据手册  -  LAIRD  - 0122 PDF 英文 下载

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导电屏蔽材料模切加工

加工尺寸范围2~15英寸,产品有效加工尺寸:半断加工:2MM*600MM*900MM;全断加工:30MM*1600MM*2500MM;

最小起订量: 1000pcs 提交需求>

散热方案设计

使用FloTHERM和Smart CFD软件,提供前期热仿真模拟、结构设计调整建议、中期样品测试和后期生产供应的一站式服务,热仿真技术团队专业指导。

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