The “Magic Bullet“ for High-Current Scenarios, the Advantages of WAYON TOLL MOSFETs Explained

时间： 2023-10-14 来源：WAYON News

技术问答

The "Magic Bullet" for High-Current Scenarios, the Advantages of WAYON TOLL MOSFETs Explained

WAYON TOLL package power MOSFET is the most ideal package for high-current application scenarios. Its product series can reach a maximum current of 300A or more, mainly used in similar power BMS, inverter energy storage, low-speed electric vehicles, power tools, UAV ESC, submersible motors, and other high-current application scenarios.

The TOLL package occupies only 9.90 mm x 11.68 mm, saving 30% of the PCB area compared to the TO-263-7L package. With a profile of only 2.30 mm, it occupies 60% less volume than the TO-263-7L package.

In addition to its smaller size, the TOLL package offers better thermal performance and lower package inductance (2nH) than the TO-263-7 lead. Its Kelvin source configuration ensures lower gate noise and switching losses, including a 60% reduction in turn-on loss (EON) compared to device without a Kelvin configuration, ensuring significantly higher energy efficiency and power density, improving electromagnetic interference (EMI) and easier PCB design in challenging power supply designs.

TOLL package product features:
● Small pins, low profile
● Super high through-current capability
● Ultra-small parasitic inductance
● Large soldering area

TOLL package product advantages:
● High efficiency and low system cost
● Less number of parallel connections and cooling requirements
● High power density
● Excellent EMI performance
● High reliability

TOLL and TO-263-7L Appearance Comparison

Comparison of Parasitic Parameters between TOLL and TO-263-7L

WAYON TOLL Package Mass Production Product Line

WAYON TOLL Package Product Planning

Introduction of the advantages of the WAYON TOLL package products

Higher power density

The rapid development of new energy products (new energy vehicles, energy storage, and supporting applications) and high-power power supplies and motors have further increased the requirements for energy efficiency. MOS tubes need to withstand instantaneous high energy flow and achieve the highest heat dissipation rate and lowest thermal resistance within the physical heat dissipation limit of the material. In this condition. The TOLL package with ultra-low on-state impedance and parasitic inductance, as well as better EMI performance and thermal performance, can meet the requirements of this development trend. In addition, the TOLL package requires fewer parallel and thermal components in the actual circuit design application, which can save PCB space and thus improve overall reliability.

Low Temperature Rise

In BMS applications, the temperature performance of MOSFETs is critical to the overall efficiency and temperature of the system when subjected to continuous high-current charging and discharging. The TOLL package product WMLL020N10HGS (BVdss 100V, Rdson 2mR max) has passed the continuous 40A overcurrent capability test at 26℃ ambient temperature：

Heat dissipation through the PCB with a temperature rise of only 61℃；

The temperature rise is only 32℃ through aluminum substrate heat dissipation.

High short-circuit tolerance

In BMS and motor control applications, MOSFETs are subjected to high current shocks ranging from tens of uS to hundreds of mS at the moment of short circuit, with transient power up to hundreds of KW. The laboratory simulations of the power performance of the TOLL package WMLL020N10HGS (BVdss 100V, Rdson 2mR max) in the event of an overlapping short circuit in a motor rotating at high speed:

Oscilloscope waveform 1CH: Vgs 2CH: Vds 4CH: Ids M1: MOS power consumption

Single short circuit, VDD=88V Short circuit maximum current 1550A, maximum power dissipation 101.5KW

Robust Continuous Linear Mode of Operation

In linear mode, the MOSFET operates in the saturation state or saturation region and behaves as a current source controlled by the gate voltage. In contrast to the full conduction (or fully enhancement) case, MOSFETs in linear mode have relatively high drain-source impedance and thus higher power consumption. In linear mode, the power is equal to the product of drain current and drain-source voltage (ID × VDS), both of which have relatively high values. Laboratory simulations of the TOLL package product WMLL020N10HGS (BVdss 100V, Rdson 2mR max) in near DC operation at long pulse times to test MOSFET linear mode robustness, the product's power capability under linear mode operating conditions, are within the theoretical safe operating area (SOA), preventing any thermal runaway of the device.

VDS=28V Ids=2.5A Linear mode 70W dissipated power continuous operation

Super motor heavy-duty drive capability

3000W high-power 72V motor system has a very high demand on the load capacity of MOSFETs. Laboratory simulation of the TOLL package product WMLL020N10HGS (BVdss 100V, Rdson 2mR max), uses a six-tube bridge arm MOSFET drive, the upper and lower two are cross-conducted. One tube stays on during conduction, one tube is a PWM modulation signal. The output current level will be adjusted according to the PWM duty cycle.

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

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由于锂电池的特性，在应用过程中需要对其充放电过程进行保护，避免因过充过放或过热造成电池的损坏，保证电池安全的工作。本文虹美功率半导体将介绍功率MOS管在BMS系统中的常见失效类型，以及如何预防改善。

设计经验发布时间 : 2023-03-22

凌讯微MOS管LT100N03，具有散热性强、高负载电流能力等特点，有效提高系统效率

凌讯微电子生产的一款LT100N03是采用N沟道制作的MOS管，产品具有很强的电性参数的性能，其能承受的最大漏源电压30V，栅源电压±20V，连续漏极电流100A，漏源导通电阻3.4欧姆，最小栅极阈值电压1V，最大栅极阈值电压2.5V，重量约0.016克，非常轻巧。它的导通电阻非常低、开关速度快、耐电流能力强，适用于LED驱动电路、稳压电路、开关电路等。

产品发布时间 : 2024-09-09

WAYON Company Profile

型号- WMK043N10HGS,WMM80R1K0S,WMB190DN10LG2,WMO08N70EM,WMN26N65C4,WMK071N15HG2,WML25N50C4,WMO15N65F2,WMJ53N60F2,WMLL017N10HGS,WMJ30N80M3,WML26N65SR,WML10N70EM,WMB81N03T1,WMN10N65C4,WMO6N80D1,WMX10N80D1,WMJ13N80M3,WMN90R830S,WMM26N60C4,WMM12N80M3,WMM13N65EM,WMP08N95C2,WMQ50P03T1,WML10N70C4,WMJ12N105C2,WMM90R360S,WMK36N65F2,WM02DN560Q,WMX115N15HG2,WMK05N70MM,WMM3N150D1,WMO15N65C4,WMB076N06LG2,WMN18N50C4,WMP08N60C4,WMR050N03LG4,WMJ40N50D1,WMM6N90D1,EM SERIES,WMN15N60F2,WMN26N65F2,WMZ53N60F2,WML10N70D1,WMK20N65EM,WPCM32J120T2B,WMP05N65MM,WMB108N03T1,WMLL025N10,WMK28N50C4,WMX12N65D1,WMJ40N50C4,WMLL020N10HGS,WML15N80M3,WMN10N65EM,WMP13N50C4,WMO80R260S,WMB034N06HG4,WMF07N60C4,WMX13N50D1,WMO05N80M3,WMM07N90C2,WMM80R600S,WML06N80M3,WML80R260S,WMK90R500S,WMN90R500S,WMO06N80M3,WMQ023N03LG2,WMM12N105C2,WMO25N10T1,WMK20N65D1,WMM14N70C4,WMP06N90C2,WMK36N65C4,WML09N90C2,WMP03N80M3,WMN20N70EM,WMM05N65MM,WMJ80N65C4,WMK05N90C2,WMX20N65D1,WMN08N80M3,WMP20N65EM,WMM30N65EM,WMK30N70EM,WMF10N65C4,WMX049N12HG2,WMX4N65D1,WML07N80M3,WMM06N50C4,WMO09N90C2,WMJ53N60C4,WMK040N08HGS,WMK7N65D1,WMP80R600S,WMJ9N150D1,WMZ53N60C4,WMK26N65C4,WML80R850S,WMN10N50C4,WML25N70EM,WMM13N80M3,WMJ28N60C4,WMJ10N100D1,WMK13N50D1,WMK14N65SR,WML08N65C4,WMN03N90C2,WMJ80R350S,WMX20N50D1,S SERIES,WMK28N65C4,WMM40N50C4,WMM14N65C4,WML14N60C4,WMK13N50C4,WMO05N100C2,WML11N70SR,WMN07N95C2,WMZ28N60F2,WMM03N80M3,WMM15N70C4,WMP06N70EM,WMN20N65EM,WMP90R360S,WMO175N10LG4,WMK18N50C4,WMO10N105C2,WMF08N65C4,WMO11N95C2,WMK08N60C4,WMX028N10HGS,WMP14N70C4,WMP12N80M3,WMM06N65EM,WMB098N06LG2,WMK26N65F2,WMZ26N60C4,WMK90R830S,WMO25N50C4,WMN07N60C4,WMN11N65SR,WML14N60F2,WML12N95C2,WMF05N70MM,WMO55N03T1,WMJ90N65SR,WML08N65EM,WMJ28N60F2,WMZ13N65EM,WMX058N12HG2,WMK08N95C2,WMN10N65F2,WML6N100D1,WMM028N10HGS,WML90R1K1S,WMLL009NV6,WMZ36N60C4,WMJ80R260S,WMN14N70SR,WML05N80M3,WMK14N70C4,WMB013N04LG4,WMP26N60F2,WMJ9N90D1,WMN10N105C2,WMJ4N150D1,WMM10N60C4,WML06N65EM,WMJ36N60C4,WMM26N70SR,WML20N70EM,WMO20N15T2,WMN05N95C2,WMP07N100C2,WMO07N105C2,WMN18N70EM,WMM05N90C2,WMK13N65EM,WMK25N80M3,WMJ90R360S,WMJ120N60C4,WMM16N70SR,WMM11N80M3,WMJ3N150D1,WML9N90D1,WMM22N50C4,WMK18N65EM,WMP10N100C2,WMN15N95C2,WMM161N15T2,WMM07N70C4,WMN13N70EM,WMK12N100C2,WMR14N03TB,WML26N65F2,WMK10N80M3,WMP10N80M3,WMN05N105C2,WMP11N95C2,WML80R720S,WMM14N65F2,WMO16N65SR,WMO80R350S,WMO07N65C4,WMN15N60C4,WMO08N70C4,WMK28N65F2,WMP26N60C4,WMJ36N60F2,WMP14N65SR,WMLL099N20,WMK9N90D1,WMP13N65EM,WMM10N60F2,WMJ12N80M3,WMK80R850S,WMO10N50C4,WMM4N90D1,WMP26N65C4,WM03P51A,WMM15N65F2,WMM08N70EM,WMP13N80M3,WML30N80M3,WMJ26N65SR,WMPN40N50D1,WMN26N65SR,WMO08N65C4,WMK11N65SR,WMO12N80M3,WMM040N08HGS,WML06N50C4,WMP06N50C4,WML10N65C4,WML90R830S,WMX10N65D1,WMN07N65C4,WMM12N95C2,WMJ28N65F2,WMO26N60C4,WMO80R1K0S,WMZ53N65C4,WMK12N80M3,WMB032N04LG2,WMN08N95C2,WMO18N20T2,WMK26N60C4,WML20N70D1,WMB018N04LG2,WML08N80M3,WMO16N70SR,WMM30N70EM,WMM07N95C2,WMZ36N65C4,WML16N65SR,WMB060N08LG2,MA SERIES,WML15N95C2,WMM12N100C2,WMK22N50C4,WML07N70C4,WML14N65F2,GS系列,WMK07N105C2,WMLL017N10,WMM043N12HGS,WM02N31M,WML26N70SR,WMN36N65C4,WMJ12N120D1,WMH4N80D1,WMO05N95C2,WM03N58M,WML15N60C4,WMK14N60C4,WMK18N70EM,WMM08N70C4,WMN05N100C2,WMLL020N08,WML20N50D1,WMX161N15T2,WMJ12N100C2,WMM90R1K1S,WMN80R260S,WMM06N80M3,WMM05N80M3,WMQ55P02T1,WMB31430DN,WMM05N105C2,WMM14N70SR,WMX043N10HGS,WMK26N60F2,WMO10N100C2,WMJ35N80M3,WMO14N70C4,WMK80R720S,WMP06N65EM,WMN06N90C2,WMM043N10HGS,WMP90R500S,WMO08N65EM,WMN53N65C4,WMN10N60F2,WMM53N60C4,WMP05N70MM,WMN13N50C4,WMLL015N08HGS,WMK90R360S,WMJ30N65EM,WMN06N70EM,WMP90R830S,WMK03N80M3,WMK3N150D1,WPCM75J120T2B,WMN03N80M3,WML15N60F2,WMX12N70D1,WMP26N65F2,WMN11N70SR,WML10N80M3,WMN22N50C4,WMO15N60F2,WMX198N15HG2,WML11N95C2,WMN08N60C4,WML07N100C2,WMO03N90C2,WMX4N80D1,WMJ28N65C4,WMM90R1K5S,WMK25N65EM,WML14N65C4,WML40N50C4,WMJ15N80M3,WMN05N90C2,WMJ90N65C4,WMJ80N65EM,WMM10N100C2,WML10N105C2,WMP08N70EM,WMN14N60C4,WMJ80N65F2,WML10N50C4,WMN80R850S,WML05N100C2,WMP80R850S,WMK25N50C4,WM03P91A,WMO10N70EM,WML28N60C4,WMK05N105C2,WMX16N70D1,WMM14N65SR,WML03N90C2,WML90R260S,WMN90R260S,WML20N65EM,WMLL015N08,WMO9N65D1,WML80R350S,WMK12N65D1,WMM28N65C4,WMZ14N60C4,WMX025N06HG2,WMM36N60F2,WMO14N65C4,WMM15N80M3,WMK10N60F2,WMM25N80M3,WMO10N70C4,WMO11N80M3,WMO07N70C4,WML06N70EM,WMN07N100C2,WMO08N80M3,WMN05N70MM,WML30N65EM,WMP05N105C2,WMP11N70SR,WMN10N80M3,WMJ30N70EM,WMP22N50C4,WML13N70EM,WMK90N08TS,WML16N70D1,WMM18N65EM,WML53N65F2,WMO14N65F2,WMB050N04LG2,WMN80R720S,WMM28N65F2,WMM80R160S,WMB13N65EM,WMO90R1K5S,WMN13N65EM,WMN07N80M3,WMP05N90C2,WML10N65EM,WMF06N80M3,WML10N65F2,WMO07N90C2,WMK06N80M3,WM02DN60M3,WMB014N06HG4,WMLL014N06HG4,WMB034N06LG4,WMQ40N03T1,WMF10N60C4,WMP14N70SR,WMM36N60C4,WMP06N80M3,WMX060N10HGS,WMK14N70SR,WM02P06F,WM02P06H,WMM26N60F2,WML06N90C2,WMK10N60C4,WMO100N07T1,WMN09N90C2,WMK80N06TS,WMK07N60C4,WMK05N65MM,WMN36N65F2,WMB150N03TS,WMO80R600S,WMJ20N70EM,WML05N95C2,WMP10N60F2,WMJ90N65F2,WM0XPXXXR,WMB016N06HG4,WMF05N65MM,WMB119N10LG2,WML10N65D1,WMS690N15HG2,WMP07N95C2,WML07N65C4,WMM15N65C4,WMK07N95C2,WMP15N70C4,WMK15N70C4,WMM18N50C4,WM02DN080C,WML12N105C2,W

商品及供应商介绍 - WAYON - V1.0 - 2023/8/11 PDF 英文下载

【产品】采用TOLL封装的MOS LR028N10SM10更极限地发挥出芯片的性能优势，导通电阻低至2.35mr

随着TOLL封装的出现，弥补了传统TO系列封装打线数量的限制，更加极限的发挥出大芯片的性能优势，相同芯片对应成品封出成品更低的导通电阻，同时提升了产品电流能力。LR028N10SM10耐压100V,导通电阻Ron2.35mr.。

产品发布时间 : 2023-09-27

恩尼特克光耦繼電器簡介(ANYTEK Mos Relay Introduction)

型号- PYF 14A,APR,APR SERIES,APR211AF06000EZ,AHQ,APR311C358000E00G,PYF 08A,APR411A404000E00G,APR211AF06000E00G,ART1,AWH,AYF 14A,PTF 14A,APR311A066000E00G,APR211A066000E00G,APR312A408100E7,AYF 08A,AKE,AMI,APR311B404000E00G,ATF 14F,APR411A354000E00G,APR211AF08000EZ,APR311A354000E00G,PTF 08A,APR412A408100EZ,APR411A404100EZ,AL,APR311A064000E00G,AM,AP,APR411A064000E00G,APR212A608000E00G,APR211B064000E00G,PF-113A,APR312A60800EZ,TP311X,APR411A064105EZ,EV PDU,ATF 08A,APR311B406000E00G,APR312A608100EZ,APRXXXXXXXXXXEXXXG

商品及供应商介绍 - ANYTEK - 2024/1/22 PDF 中英文下载

华联电子MOS继电器选型表

提供华联电子MOS继电器、高压光MOS固态继电器、低阻容MOS继电器选型，负载电压：60V~1500V，连续通态电流：0.02A~2A，导通电阻：0.1Ω~100Ω。

产品型号	品类	封装形式	负载电压(V)	连续通态电流(A)	导通电阻(Ω)	通道数	工作温度(℃)	介质耐压(VRMS)	安规认证
HSSR-DA01	MOS继电器	DIP8/SMD8(9.6x6.4x3.6)	400V	0.1A	25Ω	2NO*	﹣40~85℃	5000Vrms	VDE、UL、CQC