【产品】思索2035系列FPC/FFC软排线连接器,-40~+125℃宽温设计,适用于新能源动力电池包
随着纯电动汽车(EV)和插电式混合动力汽车(PHEV)及储能技术的快速发展,电动汽车电池包和储能电池包占有的空间日益拥挤。SESO思索技术的FPC(柔性电路板)/FFC(扁平柔性电缆)压接技术方案可以充分释放电池包空间,解决内部空间排布收纳的障碍。且可以减少(提高装配效率)人工成本及简化工序上的材料成本。
与传统铜线线束相比,FPC具有高度集成、超薄厚度、超柔软度等特点,在轻量化、安全性、耐高温、耐化学腐蚀、布局规整等方面有突出优势。FPC厚度薄,电池包结构可定制,装配时可通过机械手臂抓取直接放置在电池包上,自动化程度高,适合大规模批量生产。
随着FPC展现出的优异性能及规模化生产带来的快速降本,FPC替代传统线束的进程明显提速。
SESO思索技术2035 Series连接器不仅体积小,更加轻薄,空间更加紧凑,而且采用了FPC/FFC软排线压接方案,在电池模组中具有很好的空间节省优势。在电池包高度和体积不变的情况下,可以节省出更多的空间以容纳更多的电芯,从而提高汽车续航里程。
产品优势
· 线端有单电子线和FFC/FPC两种规格可选,应对不同场景和客户需要。
· -40℃~+125℃宽温区设计,保障高寒高热应用环境。
· 通过USCAR-2 V2等级及LV214 S2随机振动条件。
· 防误插设计。
· 采用紧凑型和薄型设计。
在满足车规标准的情况下,特有薄型设计,有助于节省空间,非常适合安装在狭小空间的模块和装置应用。
· 持续振动也能保持稳定连接。
通过采用抑制外部振动的双弹簧片与触点,实现高耐振动性。即使在车载持续振动下也能维持稳定接触。
· eCPA设计——用于提供公母互配防虚插,确保安全和正确牢固连接。
eCPA装置只有在互配连接器完全扣合到位后才会产生导通信号,解决了连接器既要对配到位,又要保留一小段位移装配的手感需要。
连接方式
【FFC/FPC装配-线对板组合】
【单根电子线装配-线对板组合】
产品分解图
应用领域
SESO思索技术2035 series广泛应用涵盖汽车车灯、新能源三电系统控制模块相关场景等。
【汽车车灯等应用领域】
【新能源汽车电池等应用领域】
产品参数
Specification:
Pitch: 2.0mm
Current Rating: 3.0A Max
Voltage Rating: 125V Max. AC
Contact Resistance: ≤20mΩ
Insulation Resistance: ≥100MΩ
Withstanding Voltage: 500V AC/Minute
Wire Range: 22#~24#AWG(0.35~0.22mm²)/FFC、FPC
Poles:02~16
Temperature Range: -40℃~+125℃
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本文由犀牛先生转载自SESO思索技术公众号,原文标题为:【产品推荐】2035系列—应用于新能源动力电池包FPC/ FFC软排线连接器,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。
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描述- 东莞市思索技术股份有限公司成立于 2008 年,公司总部基地位于广东东莞,现有东莞长安和望牛墩(在建)两个厂区,总建筑面积达 9.3 万平方米。公司现有员工 500 余人,其中技术研发、试验、品质等专业技术人才占比达到近 40%。截止 2022 年,公司获得各类专利 100 余件,其中发明专利 23 件,是一家以创新研发和精密制造为驱动的国家高新技术企业。
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新能源连接器系列简介
描述- SWB研发中心采用SCPQ管理,注重产品小型化、材料通用化、结构简单化,以降低成本。通过仿真分析、制造性分析、材料选型等手段实现产品质量管控。采用精益生产过程管控,并遵循IATF16949与VDA6.3体系要求。研发团队由经验丰富的工程师组成,具备软件分析能力。产品涉及连接器、电池管理系统等,具有车规认证。
型号- 2006H-2*XX,2022TX-X5N1,3000,2024 SERIES,2021 SERIES,2022 SERIES,2543,2024,1000 系列,2S43TF-PSN1,3200FMLB,2201TXM-BXX,2044,2043,2042,2543WVS-2*XX-LPSW1BC,2204 SERIES,2024(+TPA)SERIES,2039,2554,2950,2035,2022(+TPA)SERIES,3800,2021(+TPA)SERIES,2043(+TPA),2022H-XX-PTXX,3500D,5200,1807(+TPA)SERIES,1000,2035 SERIES,2201 SERIES,C2022-XX-4TXX,1200D,203SAM-XXC-LPBK,2006W-2*XX,2204,MINI,2048,2201,2543HM-2*XX-N0HFBK,2600D,2022(&-A) SERIES,1200S,1807(+TPA),2024-A SERIES,2201AM-2XXX-PTXX,2008WRS(WVS)-XX-XXSW,2100S,2008WRS(WVS)-1*XX-9TNBNSRR002Q,2021(+TPA),3200M,2039 SERIES,2100D,3200S,2201TXF-PXX,3200T,2024-A(+TPA),2058,2035-C(+TPA),C2021-XX-PTXX,2970,1807,2100M,SLIM,DZ-5200,2201(+TPA),MINI 系列,2006 SERIES,3200,2008WRS(WVS)-1*XX-XXSW,2035AM-XXB-LPBK,5200M,5200S,2024-A(+TPA)SERIES,2022(+TPA),3950,2554 SERIES,3400F,2543 SERIES,2000,2021TX-XSN1,XX SERIES,5000系列,2021H-XX-PTXX,1807 SERIES,2000 系列,2024-A,2043 SERIES,5900,2043(+TPA)SERIES,2201(+TPA)SERIES,2035WR5-XXB-PP5WW1 BR,3100D,5000,1500 T,2006T,520OMΑ,3100,3100M,2035-C(+TPA)SERIES,3000 系列,3100S,1900D,2800,2006,1278,2024(+TPA),2035-C,2035T-HY2R-X,5300D,2201WR-2XXX-55XXXXG,200BWRS(WVS)-1*XX-9TNB05RR002Q,2022,2021,1100D,2035-C SERIES,2201 WRS/WV5-2XXX-PPXXXXXR,2048 SERIES,31000,5300S,1100S,5800,2044 SERIES,2543WR-2*XX-LPSW1BG,2201WV-2XXX-PPXXXBG
2006 Series 连接器产品规格书 (2006 Series Connector Product Specification)
描述- 本资料为2.00mm间距2006系列连接器规格说明,包括适用范围、规格与料号、材质与表面处理、额定等级、性能(电气性能、机械性能、环境性能及其他)、综合插入力及拔出力等内容。
型号- 2006 SERIES,2006,2006WR-2*XXPX-4TSW,2006WVS-2XXX-10TSWX-X-XX,2006WV-2*XXPX-4TSW,2006T-XXXX,2006H-2*XX-N0HF
【产品】TE高压连接器系统AMP+ HVP 800支持多种线束装配布设选项,适用于大电流和优化尺寸的高性能连接器
TE connectivity的AMP+ HVP 800高压连接器系统可安全地在混合动力及纯电动汽车中传输大电流和高电压。可靠的设计能支持多种线束装配布设选项。它可通过在 50mm² 的导线中使用高达 250A 的电流(持续)。
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可定制插座连接器的间距1.25mm~2.54mm;列数:单列/双列/三列/四列;端子类型:直焊针、直角焊针、表面贴装式、无焊柔性针压接、绕接、载体.;镀层、车针长度/直径、连接针长度等参数可按需定制。
最小起订量: 1 提交需求>
可定制连接器单PIN电流最大不超过10A;环境温度:-45度~+125度;寿命/拔插次数:不超过5000次。
最小起订量: 5000 提交需求>
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