How to Design Chip Fuses

2023-11-27 XC News

In electronic products, Chip Fuses have two functions: protecting end users from harm and protecting circuits from damage. These functions benefit both device users and manufacturers. Over the past decade, the demand for electronic devices serving information technology, mobile, and consumer applications has sharply increased in the market. With this rapidly growing demand, the risk of unexpected situations in electronic devices has also increased, requiring the use of overcurrent protection devices such as chip fuses to avoid risks such as electrical overload.

  

Before analyzing the electrical characteristics of various chip fuses in the market, it is first necessary to understand the basic design principles behind each technology.

  

Standard fuses may be based on metal wires placed inside sealed ceramic or glass tubes filled with air or sand, but chip fuses are based on completely different principles. Most chip fuses appear to be standard chip devices and are made of single or multi-layer ceramic substrates. Some previous designs were based on epoxy glass fiber substrates similar to printed circuit boards (PCBs).

  

Fusing components on single-layer substrates or within multi-layer substrates are based on highly conductive materials such as copper, gold, or copper tin (Cu Sn) or silver palladium alloys. These composite materials can enhance the ability of fuses to withstand surge currents. But their response to thermal stress is often not very stable, which increases the possibility of incorrect fusing after experiencing multiple surge cycles.

  

To achieve the expected characteristics, depending on the type of substrate, the fusing element may be a thick film deposition by laser cutting or a chemically etched metal layer. It is also possible to use fused gold wire. Since the shape and thickness are determined, if the current reaches a certain level, the fusing element will fuse after a certain period of time under overload conditions.

  

In order to fulfill its function as a functional layer of chip components, the fuse element must be unaffected by environmental conditions. For single-layer chip fuses, the fusing components are usually coated with epoxy resin. The fusing element of a multi-layer chip fuse is naturally protected by each substrate layer. Due to the fact that chip fuses can operate at a rated operating current of up to 7-8A, they require surface mounted device (SMD) connections to have low impedance characteristics.

Fig.1

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本文由三年不鸣转载自XC News,原文标题为:breville coffee machine thermostat.How to Design Chip Fuses,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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目录- Company Profile    Circuit Protection - Fuses & Circuit Breakers    Fuse Blocks, Holders & Terminal Blocks    Power Distribution Modules    Battery Management    Relays & Solenoids    Battery & Master Disconnect Switches    Ignition Switches    Rocker Switches    Toggle Switches    Momentary Switches    Push-Pull, Rotary & Foot Switches    Vehicle Connectors    Indicator Devices    Appendix   

型号- 5558-BX,0AGC010.V,M-531-BP,68362-BX,097019BP,9118-BX,MIC2015.VP,24812,24063-08,30171-15-BX,M-531-BX,M-497-BX,30409-15-BX,58332-21-BP,9245-BX,0MIN030.ZXPRO,M-584,4721-P12-BX,98628-BX,46377-6,9245-BP,0AGC010.VP,46377-8,0MCB020.X,0FHZ00854-BX,31101,55025-01,54104-BX,0PAL4100XP,0CNN800E.V,RC-400112-RN,55025-04,JLLN225.X,55025-02,PL-525-AC,00970019X,55025-03,99025-BX,5558-BP,54104-BP,24612-10,95613-BX,48070-BX,M-284-02-BX,0PAL040.X,11041-06,M-550,00940367ZP,0FHA0001SXJ,0ATO004.V,0MAX030.X,0PAL160.X,0MAX030.V,08010200,58332-33-BP,PL-524-GC-BX,58027-02-BX,LMIN015.ZXPROA,JLLS1000X,0AGC0004ZP,MAHC0001TXJ,RC-700112-RN,57014-03-BX,91800-BX,LMIN020.VP,JLLN060.T,57300-11-BX,12301-BX,90036-02-BX,0MEG100.XP,24624-10,58027-02-BP,PL-86-AC000,90036-10,40100-BX,0185100.XP,PL-521-AC-BX,M-641-01-BP,59071-BX,0695XXX.LPXPS,MIC2010.V,956-3127-BX,5543-09,0PAL330.XP,0AGU060.VPG,M-641-01-BX,58312-G4-BX,JCAS060.X,58328-04-BX,PL-2,0SFE020.VP,0FLC014.XP,JCAS060.V,0812015.ZXST,95535-BX,55049-01,00940422Z,55016-BX,0FHM0002Z,0PAL280.X,5543-15,12063-BX,95062-57-BX,3298250.H,75600-02-BX,1254-BX,0AGC001.V,LMIN005.V,00940570ZXA,12804,81264-BP,MCAS050.VS,3298250.Z,DL-2 1,12805,0MIN030.VP,81264-BX,95522-A,90048-01,9576-BX,MIC3010.VP,00940557ZXA,83379-BX,M-597,02980900TXN,M-598,M-115,55016-06-BP,24214-BX,M-850-BP,56027-01,211020BP,58311-18,M-850-BX,0UCBXXX.X,00940553Z,24612-03,08081400,PDM33001ZXM,0SFE014.V,M-121,59024-110-BX,PL-85,PL-86,0211010.XP,0MAX020.XP,0CNN100E.V,24022-BX,12077-01-BX,M-448-BX,91812-BX,00940554Z,880064S,75600-25,PL-521-GC,48160-BX,0CNNXXX.V,PL-521-RC-BX,0AGC030.VP,55021-BP,JLLN025.T,880064,M-489-03,880062,MCAS025.XP,0PAL530.X,55065-02-BX,0812040.ZXST,68159 - 05,58311-02,PL-36-GC000-BX,58311-01,956-3135,00940551Z,3298125.Z,0PAL4100X,00940301ZP,PL-36-AC000-BX,48090-BX,55021-BX,0BPF0001ZP,PL-525,PL-524,PL-523,PL-522,55033-01-BX,PL-521,CNN200E,3298125.H,3298080.H,58311-08,58311-07,58311-13-BX,PL-526,0MIN003.VPGLO,75600-05,75600-04,58311-13,00940552Z,0AGW003.V,58311-11,75600-07,3298080.Z,46210-03-BX,03500418TXN,75600-02,75600-01,PL-118-GC001-BX,58326-27-BX,3298500.ZXSTA,9180-BX,3031-30,097026,55014-05-BX,880086,24 812,D9AB-14526-BA,097023,PDM71003ZXM,0MEG175.X,0CCB025.X,0695015.LPXPS,0MIN004.V,0MID050.XP,0MIN010.VP,55025-03-BP,0AGA0003ZP,LMIN010.V,JLLN003.T,2484-03-BX,0PAL440.XP,0MEG175.L,00940562ZPA,880076,M-288-BX,4721-P14,880073,4721-P12,4721-P10,24401,55025-03-BX,24402,0498200.TXN,097019,00940550Z,3031-20,86126-12,0AGC005.VP,30138-30-BX,0FHM0002SXJ,75125,JCAS060.XP,FHM200,04980932ZXT,0185050.X,7785-01,9050-01,0AGA005.V,JLLS100.V,00940462Z,880014,JLLS090.V,24505-01,86099-5-BX,880015,04980900ZXT,30409-20-BX,FHA30,54101-01,097038,0FHM0001XP,30409-20-BP,24 812-01,RC-400112-NN,08098981-BX,PL-521-AC,0MAB0001XP,50036-BX,58332-28-BP,JLLS002.T,1222-BX,12400,0AGC005.V,12401,M-428-BX,24124-BX,M-428-BP,JLLS015.T,9500-BX,12080-11-BX,0CNN275E.V,04980921GXM5,0AGU020.T,JCAS025.X,M-414-01-BP,58327-06-BP,57000-23-BX,033707.5LXS,FNY2,58327-06-BX,FNY1,LJCAXXX.X,24848,5011,0MID080.X,LJCA040.V,FNY1BP,0AGC07.5VP,LJCA040.X,57013-08-BX,M-485-BX,95060-BX,956-3126,956-3125,MCAS025.VS,956-3127,956-3122,956-3124,M-485-BP,5007,956-5307,0AGAXXX.VP,0211030.XP,PL-118,00940565ZPA,JCAS020.V,55065-02,PL-116,55065-03,JCAS020.X,0813050.ZXST,24115-B X,0AGU040.VPG,CNN035E,M-628-BP,0185XXX.XP,81264-01-BX,JLLS050.T,12063-01-BX,24107-BX,155 300,81264-01-BP,AGC2ZP,FHM200BP,08099080-BP,ZCAS175.XP,0OMN0002XP,0RBOX001Z,7792-BX,0MIN002.VP,0PAL060.XP,08099080-BX,11172-03,0SFEXXX.V,MIC3XXX.VP,92107-04,094480,11172-02,PL-525-RC,8487-BX,0MAX060.XP,P L- 612- A- B X,0MAX040.XPGLO,55093-BX,59024-36-BX,82159-2,50070-BX,82159-3,50203,95062-50-BX,0MINXXX.VP,0RBOX002Z,M-456-BX,551001-BX,M-320-RC000-BX,0ATO030.VPGLO,24063-BX,956-4138-BX,98628,82159-1,30056-50,11042,0GBC016.VP,95597,59024,95591,95593,9270-01,0AGU060.T,72079-01,1258-BX,12080-BX,9183-BX,0RBOX003Z,RA-700112-RN-BX,185100BP,0PAL440.X,0RBOX004Z,PL-524-RC-BX,MIC2XXX.ZXPRO,4721-P2-BX,HWB18,30056-40,0FHM0002XP,0337015.LXS,55036-BX,HWB12,5050,95582,08098780,M-628-BX,JLLS300.X,0ATO005.ZXPRO,0ATO030.V,30063-20-BX,0695040.LPXP,91812-02,0RBOX005Z,55017-02,30056-30,M-432-BX,30171-20-BX,48785,95521-B-BX,M-493-BP,98647,57300-03-BX,950601-01,12092-BX,901-325,0FNY0020XP,PDM61001ZXM,30090-2-BX,59024-12-BX,M-432-BP,0AGC025.VP,0695040.US,75920-05,50001-BX,0RBOX006Z,30056-20,58312-R4-BX,JLLS006.T,30056-25,68159-05-BX,30137-15,30137-10,580 27-11,95060-07-BX,0SFE009.V,5584-15,46379-6-BX,0PAL1120.X,55021-04,JLLN1000X,30056-10,5543-BX,90048-BX,0AGA005.VP,55021-07,LLN001.T,30056-15,298,0AFH0002XP,MCAS020.V,4112-RC000-BX,3298300.H,MRS7A,9 011,FHJC10 01G,30137-20,58332-04-BP,59071,9216-BX,CNN250E,M-284-BX,55033-02,24452-BX,RC-700112-DN,55033-01,55054-04-BX,75920-10,08098900-BX,0MIN005.VPGLO,3298XXX.ZXSTA,30137-30,LECLFMX0007Z-01,M-284-BP,00940362ZP,24420-BX,95060-03-BX,83285-01,M-612,58312-A4-BX,PL-86-GC000,0MAX040.XP,PL-624-A,00940565ZXA,211025BP,0PAL040.XP,0AGAXXX.V,PL-624-B,094413,86126-2,04980904ZXT,4 6 37 7-12,55046,74601-12,86126-4,HWB60,094

选型指南  -  LITTELFUSE  - Rev: 1-A-050219  - 2019年05月02日 PDF 英文 下载

Selection of Current Fuses in Automotive Circuits

​In automotive circuits, the selection of current fuses is of great significance for ensuring the safe operation of the vehicle. There are several key factors to consider when choosing a current fuse for an automotive circuit.

技术探讨    发布时间 : 2024-11-16

Factors Affecting the Lifespan of Fuses and Their Evaluation

In this article, XC tells factors that affect the lifespan of fuses.

技术探讨    发布时间 : 2023-12-17

Encapsulation Forms of Current Fuses

The encapsulation of current fuses is an important aspect that affects their performance, durability, and safety.

技术探讨    发布时间 : 2024-11-13

Littelfuse(力特)传感器产品选型指南(英文)

目录- Company Introduction    Magnetic Sensing Introduction    Temperature Sensing Introduction    Electronic Sensor Applications    Reed Switches    Reed Sensors    Reed Relays    Hall Effect Sensors    Magnetic Actuators    Leaded Thermistors    Surface Mount Thermistors    Power Thermistors    Leaded RTDs and Digital Temperature Indicators    Thermistor Probes and Assemblies    RTD Probes and Assemblies   

型号- H-40,MACD-14,PR,H-41,PS,PT,PW,H-48,PX,57065,57060,HE721A1200,59125,MLSM-4,HE3321C0500,59050-1,H-31,AC,HE3351A0500,57070,MLSM-3,H-33,H-32,JSP12840,H-35,59050-2,H-34,57075,H-36,59135,USW3866,59250,59010,59251,RA,HE721A2400,RB,SETP™,HE3321A2400,HE751A0500,USP7570,USP4065,BC,HE722A0500,USP8798,PPG,59022,59025,USP11493,59145,59140,USP11491,M,USP11492,59021,59020,59141,USW2883,SB,SC,MDSM-DT,55100,HE721C0500,59045-1,SM,TO-220,HE721E1200,MDCG-4,ST,H-420,H-58,59030,59150,TC,55110,HE721E2400,DC,USP7765,JSP12755,USP7766,59166,59165,59040,USP12755,USUR1000,H-315,USW2295,USP7537,59170,USP16673,USW2299,55250,MISM-7,HE721R0500,USP4261,USP18967,59060,HE721B2400,USP9728,MDSM-10,USP3986,DRS-DTH,59065,55140,MDSM-4,WM,MVSR-20,MRPR-20,59070,USP8528,USW3483,HE721B1200,GL,59630,GQ,GR,GS,GT,FLEX-14,59075,HE3321C1200,HE3321A0400,HE3621A0500,USP6998,HE751A1200,DO-34,HM,DO-35,59085,59086,57105,HE3321C2400,USP14579,MDSR-10,IC,USP12838,USP3121,DO-41,USP12836,USP12837,HE751A2400,HE3351A2400,59090,HE722A1200,MDSR-7,HE721A0500,USP17957,JL,JM,HE722A2400,HE3351A1200,USP10680,59300,DRS-50,57125,KC,55505,HE721C2400,USP3021,HE721E0500,KR,KS,KT,KW,55075,KX,57135,LC,USP12840,USUG1000,USP3275,HE721C1200,MASM-14,LR,57141,57020,57142,57022,USP7806,57140,CM-1,USP10973,USP10976,USP10975,HE721R1200,57145,57025,USP10972,USP10978,USP10979,MM,USP5510,59210,57150,57030,HE721R2400,MLRR-4,MLRR-3,HA15-2,HE721B0500,57045,57040,55300,USP14439,USP10997,59105,HE3621A1200,HE3321A1200,USP6295,MITI-7,57050,55310,USP12920,MDRR-DT,USP10981,USP10982,PI,HE3621A2400,H-625

选型指南  -  LITTELFUSE  - v1019  - 2019/11/12 PDF 英文 下载

Eaton Bussmann(伊顿巴斯曼) 过电流保护产品(轴向引线式/径向引线式/表面贴装/PTC自恢复保险丝 & 保险丝座)选型指南

目录- Circuit protection devices introduction    Cartridge and axial leaded fuses    Fuseholders    Radial leaded fuses    Surface mount fuses    PTC resettable fuses   

型号- TDC180,S505SCH,HFA,HVP,HK,S-8000,HFB,HP,C520,PTSLR0805,GMA,HVI,GMC,GMD,PTSLR1210,HGA,PTS1812,C308F,S520,CC12H,SS-5,GMW,TDC600,PC TRON,HTC-2XX,ABC,HHB,1025HC,3828-X,HTC-5X8M,HHI,HHK,C310FH,HHJ,HTC-15M,HHN,SFE,HHT,SR-5H,1AXXXX,3216FF,HTC-60M,SR-5,HTB-XXI,HTB-XXM,SR-5F,CC06H,H15,C310-SC,HRK,S-4000,SS-5FH,1025FA,SS-5F,HJM,MDA,HJL,TDC11,PTR016V,TDC10,MDH,3216LV,6125FF,MDL,PTR060V,MDQ,PTSLR1812,HTC-78M,HKP,PTS0805,0603HV,HTC,CC06FA,HTJ,TCP,HLD,6125TD,PTS1206,GBB,GBA,PTSLR1206,S505H,1025TD,PTR030V,AGA,AHCA,AGC,S505,CB61F,S500,TCP70,C519,S501,C518,C517,HBX-M,C515,BK-PCS,3216TD,HMR,HBX-I,S506,HHF-JFCU,AGW,AGX,S505SC,SS-5H,0603FA,AHC,GLD

选型指南  -  EATON BUSSMANN  - March 2021 PDF 英文 下载

The Role of Current Fuses in Smart Meters

Current fuses play a vital role in smart meters. Firstly, they provide protection against overcurrent events. Smart meters are used to measure and manage electricity consumption accurately. However, electrical circuits can sometimes experience sudden surges in current due to various reasons such as power outages and subsequent restoration, short circuits in the electrical grid, or the malfunction of connected electrical appliances.

技术探讨    发布时间 : 2024-11-08

Professional Knowledge of Self-healing Fuses

The operating principle of a self-healing fuse is a dynamic balance of energy. The current flowing through the self-healing fuse generates a certain amount of heat due to the thermal effect of the current (self-healing fuses all have resistance values), and the generated heat is completely or partially dissipated into the environment. The heat that is not dissipated will increase the temperature of the self-healing fuse components. The temperature during normal operation is relatively low, and the heat generated and dissipated reaches a balance.

技术探讨    发布时间 : 2023-11-30

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SMT贴片加工/DIP插件加工

可贴片PCB尺寸50*50mm-580*610mm;PCB厚度0.3-8mm;贴装精度CHIP元件+0.03,BGA Pitch 大于0.25mm;元件尺寸0201-74*74BGA;元件高度:30mm。

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PCBA贴片/SMT贴片/DIP插件加工

可加工PCB的尺寸范围:50*50mm~610*508mm,板厚:0.3mm~4.5mm,元件尺寸:最大200*125mm,最小引脚零件间距:0.3mm,最小BGA间距:0.3mm,支持01005 chip件贴装。

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