Electric Vehicle Malfunctions Due to Lack of Fuses or Diodes

时间： 2023-12-06 来源：XC News

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With the development of life, electric vehicles have also become popular. In order to facilitate people's travel, many families have started to use electric vehicles, which are convenient and affordable. However, there are still many unknown problems that arise during use. Today, the editor will briefly talk about the structural issues of electric vehicles.

Accidents involving spontaneous combustion or even explosions in electric vehicles occur from time to time. If the cause of external open flames is excluded, the only reason for electric vehicle fires is a short circuit. Any short circuit in the battery, charger, or other components will turn the electric vehicle into a powder keg! How to solve it? (Related knowledge: What is the relationship between fuse material and fuse failure?)

Installing a "fuse or diode" for an electric vehicle is the simplest solution, as the fuse or diode serves as a short-circuit protection. Someone has conducted experiments on an electric vehicle without a short-circuit protection device. After installing a short-circuit protection device, starting the power supply only caused the fuse to blow. Remove the added short-circuit protection device and restart the power supply. In an instant, smoke and flames flashed from the electric vehicle head.

Electric vehicles without fuses or diodes also pose another danger. If a child plugs a coin into the charging port, a short circuit can burn the handle. After installing a protective diode, whether a coin or a key is inserted into the charging port, there will be no reaction. It can make the charging port only enter but not exit, charging inside can be done, and there will be no leakage outside. Therefore, these few dollars are truly worth spending.

In real life, if a short circuit protection device is not installed in the main circuit, if the wire is damaged, the connector falls off, the circuit is aged, or the environment is damp, etc., the electric vehicle electrical circuit may generate abnormal current, causing a large amount of heat to accumulate locally in the wire, leading to high temperature aging of the wire and even fire.

Fig.1

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SERIES,WJ30H,WS32-500-BT,1206F SERIES,WM40-15-P,MHP-XXX,WL50-XXX-P1,WM70-5-P,WS35-400-BT,WN30-0.2-P,WN20-2-P,WL25-4-BP,WN20-2-H,WS32 SERIES,WM30-0.2-P-SXL,WN10 SERIES,WM40-25-P-L,WH30-50-M8,WL25-20-I,LFP-40-BP,WL50-2-I,WH30-50-M6,WL50-16-AP,WH62-80-M6,WM30-25-P-SXL,WL50-6,WH62,WL50-5,WL50-8,WM30-2-P-L,WL50-2,WM40-15,WL50-1,WLET-32,MHP-25-L,WL50-4,WLET-35,WL50-3,WM20-2-P,MHTC,2410LT,WL25 SERIES,TU SERIES,WN30-0.4,WN30-0.6,TE SERIES,WM30-20-P-L,WN10-15-P,WN30-0.2,WM30-0.5-P,WH30-80-M8L,WL50-2-BP,MGC SERIES,TG 103,MDC,WLET-25,WL40-05-AP,MDP,0603-□-W50-R-□□□-□,WN20-20,WM45-10-P,WL40-0.44-AP,MDT,MDS,TB130,WS35-315-BT,WL50-4-AP,LFC-XXX-P,TG 116,TG 113,WS35-350-BT,WH30-100-M8,WS40-350-BT,WH30-100-M6,WN20-16,LFP-31.5-BP,WN20-15,WN20-12,WN20-10,TB125,WN20-6-P,WN20-6.3,WM55 SERIES,HFCL,WN20-4-P,WL50-20-I,WM70-25-P,MHP-16-L,WN20-4-H,WL50-10-P1,TAP SERIES,WE53-125-CT,MFP,SFCA,WD38,MFS,SFCA-SERIES,2410H SERIES,TSC+P SERIES,WM20-XXX-P,WM70-XXX,TB150,WM30-0.25-P-L,WS35-315-DT,MGC,LFP-50-BP,WM10-1.25-P,WN20-2-H-P,3618-□-4W0-R-□□□-□,WM30-3.15-P-L,WS37-100-BTL,WN30-1.25-P,MGP,WH62-125-M6,WD63-400-CT,WH42-60-M6,WM10-10-P,WM30-1-P-L,WH62-125-M8,WM10-2-P,WL50-5-AP,TDP SERIES,STE,WH30-200-HT,MHC,WM30-0.2-P,WL25-6-BP,WM30-20-P,WM30-20,WN20-2.5-P,WN30-XXX,WS32,MHP,MSTC-SERIES,WM30-25,MHP-10-SXL,WS35,STE-AUTO,WL50-5-BP,WM45-25-P-L,WL25-2-P1,WM30-15-P-SXL,WH40-8-M6,WM40-30-P-SXL,WN10-10-P,WM30-1.6-P-L,WM45-10-P-L,WN20-8-P,WM10-2.5,WD38-400-VT,WN20-1.25-P,WM30-30,WL50-1-P1,WL25-8-I,LFP-XXX-EP,WL40-10-P1,WD38-350-CT,JDP SERIES,WL40 SERIES,WM40-16-P-SXL,WL55P,2512-□-2W0-R-□□□-□,MFP SERIES,2410F,WL25-XXX-BP,MSE SERIES,2410H,WL50-6-I,WD63,WL60-XXX,WS37,0603T SERIES,WN30-12-P,WL50-30-I,WLET,WL55P-4-I,TB,WS40,TE,TG,ICP,WN20-3.15,WN10-0.4-P,2040 SERIES,FSC SERIES,WS35-400-DT,WS37-100-BT,TU,WM10-0.2,WM30-0.315-P,WM10-0.5,WM10-0.4,WL12-80-EP,WL25-20-BP,WD63-250-CT,HTC-SERIES,WM40-25,WL50-XXX-AP,WN30-1.6,WS32-550-BT,WM40-20,WL55P-XXX-I,WH30-10-M8,WM40-16,WH30-10-M6,WN20-8-H-P,WS70,WM10-0.25,WS70-200-BT,WM30-1.25-P-L,WM30-0.5-P-SXL,WH33 SERIES,WM30-0.8-P-L,WH40-80-M6,WL50-XXX-BP,WM40-30,MSTC,WN30-1-P,WM40 SERIES,MSTJ,WM30-0.8-P-SXL,1032HB SERIES,WL52H,WM10-0.6,0805-□-1W0-R-□□□-AUTO,WL40-2-AP,WN20-8-H,MSTJ SERIES,WM30-0.25,FHP SERIES,MHP-25-SXL,WM10-2.5-P,WD38-315-CT,WL25-8-BP,WL25-6-I,WM20-1.6,WL55P-6-I,WH40-80-M8,WM70-6,WL50-4-I,WLMT-400,2010-□-1W0-R-□□□-AUTO,WM70-5,MHC SERIES,WM45-15-P,1206-□-2W0-R-□□□-□,LFP-80-EP,WM30-8-P-L,ICP SERIES,WN10-8-P,WL50-XXX-I,WN30-10-P,WM30-10,WH30-32-M8,WE53-150-CT,WM30-12,WH30-32-M6,6125SF SERIES,WH40-100-M6,2725-□-4W0-R-□□□-□,WM30-15,WM30-16,WH40-100-M8,WM40-16-P,WL25-10-BP,WL25-4-P1,WM20-0.25-P,WS80,WN10-0.6-P,WH62-100-M8,WH62-100-M6,WHET-25,LFP-XXX-BP,WL50-3-P1,WL50-16-P1,WM30-16-P-L,MSE-SERIES,WM30-12-P-SXL,LFC-32-P,WD38-500-VT,WLMT,WM10-12,WL25-20-P1,WN20-8,WM30-5-P,WM45-XXX-P,WM10-10,WHFMM,0402-□-0W33-R-□□□-□,WM45-25-P-SXL,WH42-90-M6,2512-□-2W0-R-□□□-□□,TU115,WM30-6-P-L,FEP SERIES,TSD SERIES,WM20 SERIES,WL25-12-BP,WS35-XXX-BT,1206T SERIES,WM10-6-P,WM70 SERIES,WN20-5-H-P,STE AUTO

2022/9/28 - 华德电子 - 选型指南代理服务技术支持采购服务

Littelfuse（力特）应用于乘用车的保险丝选型指南

目录- AUTOMOTIVE FUSES Product introduction BLADE FUSES CARTRIDGE FUSES HIGH CURRENT FUSES SMD FUSES CABLE/PAL FUSES HIGH VOLTAGE FUSES Shunts/Diodes/Resistors Fuse General knowledge

型号- 0998150._,142.5631.6202,0695040.PXPS,0297015._,0895020_,0HEV040.XXX,0898300._,0HEVXXX.ZXPCB,157.5701.5401,10EVXXX.ZXPY,142.7010.XXXX,0337010._,0298150.ZXEH-LT,0898225._,0299040._,142.5395.6172,SHEV080.ZXBD,0888250._,157.5701.5631,0297004._,0297900._,0899025.Z,0999060._,157.5916.6101,283 SERIES,153.XXXX.580_,0898060._,156.5610.570_,10EV020.XXX,4998100.M_,0498060._,142.7010.6102,0317030.M,3298350.H,3998425._,0999070._,0895030_,0498XXX.MXM6,0888XXX.U-1M6,0888XXX.U-1M8,0498070._,156.5611.5301,157.5916.XXX1,3998500._,099707.5_,05980016Z-CN,0317020.M,0299XXX.ZXNV,4998030.M_,0327005._,3998250._,0997XXX.WXN,0297003._,3298XXX.ZXM10,142.5395.6152,153.1612,153.XXXX.570_,157.5916.6201,157.5916.5351,156.5610.560_,0891005._,0998500._,157.5701.6501,10EVXXX.ZXPCB,3998175._,142.7010.6122,0695015.PXPS,0287040._,0898400._,0327015._,0299XXX.ZXT,0298XXX.ZXEH,155.0892.5501,0298250._,153.3502,0899035.Z,0895040_,0299050._,0998175._,0298175._,3998160._,157.5916.6251,157.5916.6131,156.5677.530_,153.0000,10EVXXX.ZXBDP,0891XXX.NXS,0287030._,0HEV015.XXX,3298250.H,0298175.ZXEH-LT,0287XXX.U,4998XXX.M-1M6,157.5701.6401,20EV070.ZXBDM,0287XXX.H,156.5611.6101,0287XXX.L,3298250.Z,0998250._,0HEVXXX.ZXPCBL2,153.XXXX.620__,0888XXX.U-NH,0498XXX.MXT,10EVXXX.ZXISO,02400094,0895050_,02400120P,3298175.Z,05980015Z-CN,153.2512,294 SERIES,0498125._,0298125.ZXEH-UL,20EV100.ZXBDM,156.5611.XXX1,3298175.H,0498XXX.MXT-CN,3298350._,156.5677.540_,SHEVXXX.ZXBD,0498200._,0327003._,0317XXX.M,3998600._,157.5700.5801,0337XXX.PX2S,157.5917.5801,157.5701.6421,156.5677.550_,0297XXX.WXNV-CN,157.5701.6301,0299060._,0999080._,0297005._,153.2502,153.0010.XXX2,157.5916.6121,0695020.PXPS,0498080._,156.5610.580_,0298350._,0495900.Z,155.0892.5751,3998150._,142.7010.6202,0495900.X,142.5631.5302,157.5700.5631,153.XXXX.6502,0898150._,3298900._,0298500._,0299XXX.TXN,153.7000.XXX2,153.XXXX.540_,3298900.Z,4998125.M_,157.5701.6331,157.5917.6101,156.5610.530_,0298150._,142.5395.6102,142.5395.6222,0298100.ZXEH-UL,3298125.Z,0HEVXXX.ZXPY,0695060.PXPS-HT,4998XXX.M-M6,3298125._,0327025._,157.5700.5501,0HEV030.XXX,0998350._,0495XXX.ZXA,4998080.M_,157.5701.6201,157.5917.6231,3298125.H,157.5917.6351,156.5677.560_,3298080.H,0495025_,157.5701.5351,3298080._,0898500._,3298XXX.Z,3298080.Z,155.0892.6101,0337003._,0HEV050.XXX,0287020._,3298500.ZXSTA,3298XXX.H,142.0020.XXXX,02400112P,0297010._,0695040.PXPS-HT,3298200.H,157.5917.6121,156.5611.6111,0HEVXXX.ZXISO2,153.XXXX.530_,157.5701.6351,0299070._,157.5701.XXX1,0298275.ZXEH-LT,157.5701.6231,142.5395.6202,0HEV010.XXX,155.0892.6251,0287010._,157.5916.5501,SHEV060.ZXBD,153.XXXX.6402,3298200._,0HEVXXX.ZXC,3298200.Z,4998200.M_,142.5631.6152,02400111P,0999040._,153.5631.XXX2,157.5701.6101,4998XXX.M-NH,153.5631.XXX1,157.5917.6251,0695XXX.PXP,031707.5M,20EV080.ZXBDM,156.5611.6121,0498100._,0899060.Z,882-853,882-854,155.0892.6121,157.5916.5631,3998070._,157.5700.6401,142.5631.6122,0998XXX.UX-2M8,0898175._,157.5701.6131,153.1602,157.5701.6251,0999050._,153.XXXX.560_,0998XXX.UX-2M6,155.0892.XXX1,3298100._,0327900._,0298XXX.UX1M8,0299080._,3298100.Z,0998450._,0498XXX.MXTM6-CN,0297002._,0895025_,157.5917.6151,156.5677.580_,0297025._,0891030._,142.5395.6252,3998225._,157.5701.6121,156.5610.550_,157.5917.6161,3298100.H,157.5917.6281,02400113P,10EVXXX.ZXPCBL,155.0892.6301,0998XXX.UX-NH,0298XXX.UXT,157.5700.6501,0337900._,142.7010.6152,0298040._,157.5701.6151,0287001._,3998300._,142.5631.6102,157.5701.6271,0498XXX.M-CN,0327010._,032707.5_,3998400._,0998XXX.UX-1M8,0498XXX.MXM6-CN,153.XXXX.550_,156.5611.6151,0997004_,0695025.PXP,0998XXX.UX-1M6,142.5395.6122,153.7010.XXX2,157.5917.6171,029707.5_,0287035._,3998XXX.ZXM10,157.5700.5401,294C SERIES,0327XXX.LXS,02400103_,0997005_,033707.5_,157.5701.6141,156.5610.540_,3298600.ZXSTA,293 SERIES,028707.5_,0891XXX.U,0898250._,142.5395.XXXX,0891XXX.H,155.0892.6201,SHEV150.ZXBD,02400115P,142.5631.XXXX,0317010.M,4998150.M_,0287002._,0287025._,157.5701.6171,32980001ZXM8,157.5917.6501,0695XXX.PXP-HT,0298060._,4998060.M_,0997002_,156.5610.611_,0891020._,0495040_,142.7010.5802,3998900._,20EV125.ZXBDM,157.5916.5801,0317900.M,153.XXXX.6222,157.5700.5351,0HEVXXX.ZXP2Y,02400106P,153.XXXX.6102,02400118P,876-199,157.5700.6201,3998125._,02400105Z,0298250.ZXEH-LT,157.5701.6161,0895XXX.T,0298300._,0895XXX.U,0695025.PXPS,153.XXXX.610_,0998100._,0899040.Z,156.5610.612_,0997003_,0997015_,SHEV100.ZXBD,0317015.M,0297030._,142.5631.5802,902-192,0287003._,0HEVXXX.ZXPCB2,0297XXX.WXT,3298400._,0297XXX.WXNV,0891XXX.NXWS,156.5610.625_,0899030.Z,0899XXX.Z,0299025._,3998200._,142.7010.5702,0495050_,0HEVXXX.ZXPCBL,153.XXXX.6122,0317005.M,2938 SERIES,0895XXX.Z,157.5700.6301,02400108P,157.5700.6421,0495XXX.UXA,3998080._,10EV040.XXX,3298400.ZXSTA,153.XXXX.612_,0898350._,0327020._,3298060.H,0997025_,0297XXX.H,3298400.H,0888300._,3298060.Z,0297XXX.L,SHEV070.ZXBD,05980020Z,153.XXXX.6252,0695050.PXPS,0298XXX.ZXEH-UL,02400107P,0297XXX.U,153.0020.XXX2,0287004._,0327030._,0298XXX.ZXH,0997010_,0298XXX.UXP-1M8,0298XXX.UXP-1M6,0498XXX.MXTM6,0498175._,153.5395.XXXX,157.

2022/9/9 - LITTELFUSE - 选型指南代理服务技术支持采购服务

Calculation Method for Melt Current of Fuse Fuses

The current of a fuse includes two aspects, one is the rated current of the fuse tube, and the other is the rated current of the melt, which cannot be confused.

2023-11-24 - 设计经验代理服务技术支持采购服务

Encapsulation Forms of Current Fuses

The encapsulation of current fuses is an important aspect that affects their performance, durability, and safety.

2024-11-13 - 技术探讨代理服务技术支持采购服务

Explanation of Parameters in the PPTC Specification for Self Healing Fuses

This is very simple. As long as you know the meaning represented by the parameters in the specification book, you can clearly and quickly view the PTC specification book for self recovery fuses.

2024-08-21 - 技术探讨代理服务技术支持采购服务

Professional Knowledge of Self-healing Fuses

The operating principle of a self-healing fuse is a dynamic balance of energy. The current flowing through the self-healing fuse generates a certain amount of heat due to the thermal effect of the current (self-healing fuses all have resistance values), and the generated heat is completely or partially dissipated into the environment. The heat that is not dissipated will increase the temperature of the self-healing fuse components. The temperature during normal operation is relatively low, and the heat generated and dissipated reaches a balance.

2023-11-30 - 技术探讨代理服务技术支持采购服务

The Role of Current Fuses in Smart Meters

Current fuses play a vital role in smart meters. Firstly, they provide protection against overcurrent events. Smart meters are used to measure and manage electricity consumption accurately. However, electrical circuits can sometimes experience sudden surges in current due to various reasons such as power outages and subsequent restoration, short circuits in the electrical grid, or the malfunction of connected electrical appliances.

2024-11-08 - 技术探讨代理服务技术支持采购服务

Self Recovery Performance and Working Process of Self Recovery Fuses

Traditional fuses are installed in circuits. When an overcurrent occurs due to a fault or abnormality in the circuit, the fuse itself melts to cut off the current and protect the circuit. However, due to the fact that traditional fuses can only protect once and need to be replaced if burned out, some products still cannot resume operation after troubleshooting or abnormal overcurrent disappears. As a new type of overcurrent protection device, the self-recovery fuse has the function of automatic recovery, which can meet the performance requirements of similar applications.

2023-12-15 - 技术探讨代理服务技术支持采购服务

Essential Knowledge for Selecting Automotive Fuses

When a certain overload current passes through, the heat generated is radiated to the surrounding environment through the melt and shell, and the heat dissipated through convection, conduction, and other means gradually reaches a balance with the heat generated. If the generated heat is greater than the dissipated heat, the melt temperature can increase； When the temperature reaches or exceeds the melting point of the melt, the melt melts, fuses, and cuts off the current, playing a role in safety protection of the circuit.

2023-12-10 - 技术探讨代理服务技术支持采购服务

Several Factors Influence the Lifetime of Current Fuses

The lifetime of a current fuse is influenced by several factors. Firstly, the current rating of the fuse plays a crucial role. If a fuse is constantly operating near or at its rated current, it will experience more heat buildup and stress over time, which can shorten its lifetime.

2024-11-06 - 技术探讨代理服务技术支持采购服务