Composite Bonding with Plexus® MMA Adhesives, Reducing Weight and Providing Outstanding Durability

2024-02-10 ITW Products
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Introduction

In the world of advanced materials, composite structures have emerged as game-changers, offering superior strength, lightweight properties, and endless design possibilities. From wind blades and automotive to marine and construction sectors, composites, especially carbon fiber, have revolutionized the way we design and build structures. One crucial aspect of working with composites is how to join or add components to them. This is where Plexus MMA Adhesives (methyl methacrylate or acrylic) emerge as a leading bonding solution. This blog will delve into the exceptional qualities of Plexus MMA acrylic adhesives and their role in creating durable, high performance bonds between composite materials, aluminum, and carbon fiber.


What is Composite Bonding?

Composite bonding is the process of joining two or more composite materials, such as fiber reinforced plastics (FRPs), composites that require a mold release, or carbon fiber to create a unified structure. FRPs are widely used, and Plexus MMA adhesives have been trusted for structural composite bonding for decades. Often times composites will utilize mold release to help with processing. This mold release can be either incorporated within the composite (internal) or used on the surface (external). For many adhesives this presents an insurmountable issue – but not for Plexus.


For composites with internal or external mold release, minimal to no preparation is required before bonding. For optimal results, a simple abrasion or solvent wipe is sufficient. However, Plexus methacrylate adhesives are designed to bond to the most difficult composite surfaces with little to no preparation or primers. Carbon fiber composites are widely regarded as one of the strongest and lightweight materials available. Carbon fiber bonding requires adhesives that can withstand high-stress levels, temperature variations, and dynamic loads. Plexus MMA adhesives are an excellent choice in carbon fiber bonding applications, delivering robust and durable bonds.


Bonding Composite to Metal

Combining dissimilar materials, such as aluminum and carbon fiber, presents unique challenges. Plexus MMA adhesives excel in this area, serving as the ideal adhesive solution for composite to metal bonding. These adhesives possess excellent adhesion properties to both carbon fiber and aluminum surfaces, resulting in robust, lightweight, and corrosion resistant bonds. Whether it’s marine or automotive applications, the versatility of Plexus MMA adhesives enables the creation of high-performance structures that bridge the gap between materials.


Designed for Real World Applications

There are many other advantages to utilizing Plexus MMA adhesives for composite bonding. One of the most important benefits is that these adhesives distribute stress evenly across the bonded area, reducing stress concentrations that can lead to structural failures. Another is the elimination of mechanical fasteners reducing weight, improving weight, and aerodynamics, making them ideal for applications where weight reduction is critical. Additionally, composite adhesive bonding provides excellent fatigue and environmental resistance, thermal insulation, vibration damping properties, ease of use, and rapid curing, further enhancing the performance and longevity of the composite structure. Plexus MMA adhesives also have a large variety of open times best suited to many different applications.


One common question that arises when considering composite bonding is, “How long does the bond last?” The longevity of a bonded composite structure depends on various factors, such as adhesive selection, surface preparation, environmental conditions, and proper application techniques. Plexus MMA adhesives are known for their outstanding durability, providing long-term stability and resistance to extreme environmental factors, including temperature fluctuations, moisture, and chemical exposure. When applied correctly, the bond created by Plexus MMA adhesives can withstand the test of time and will typically be stronger than the composite itself.


Conclusion

Plexus MMA adhesives have cemented their position as the go-to choice for composite bonding. With their exceptional strength, durability, and versatility, they enable engineers and manufacturers to unlock the full potential of composite materials. Whether bonding standard composites, bonding aluminum to carbon fiber, or joining composites to other metals, Plexus adhesives provide a reliable and permanent solution. Trust in their reliability and witness the transformation of your projects into outstanding, high-performance creations.

授权代理商:世强先进(深圳)科技股份有限公司
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概念,方案,设计,选型,BOM优化,FAE技术支持,样品,加工定制,测试,量产供应服务提供:世强硬创平台www.sekorm.com
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热界面材料(Tim)I ELASTOSIL®TC和SEMICOSIL®TC

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型号- ELASTOSIL ® RT 7612 AD TC,WACKER ® PASTE P12,SEMICOSIL ® 961 TC,SEMICOSIL ® 962 TC,SEMICOSIL ® 9673 TC,ELASTOSIL ® RT 739 TC (KR),SEMICOSIL ® TC,SEMICOSIL ® 9671 TC4,ELASTOSIL ® TC,SEMICOSIL ® 971 TC,SEMICOSIL ® PASTE 40 TC,ELASTOSIL ® RT 7640 TC CN,ELASTOSIL ® RT 7620 TC CN,SEMICOSIL ® 937 TC (KR),ELASTOSIL ® RT 7331 TC (KR),SEMICOSIL ® 966X TC SERIES

05.24  - WACKER  - 商品及供应商介绍 代理服务 技术支持 采购服务

Plexus(普莱克思)/Devcon(得复康)粘合剂选型指南

目录- Company Introduction    MMA Structural Adhesives    Polyurethane/Hybrid Structural Adhesives    Epoxy Adhesives   

型号- MA3940LH,MA8105,MA1020,PU2105,MA590,MA300,MA310,MA530,MA420,MA320,MA1025,MA550,MA3940,H4110,MA560-1,MA8120,MA425,MA832,MA920,MA830,MA422,HP250,MA8110

2022/3/24  - DEVCON,PLEXUS  - 选型指南

面向标牌制造商的Plexus®结构粘接解决方案

描述- 本资料主要介绍了针对标识制造商的结构粘合解决方案。资料对比了竞争对手的粘合剂和Plexus®粘合剂的特点,包括粘合速度、表面处理、耐候性等。详细列出了Plexus®系列粘合剂的产品信息,包括颜色、描述、UL认证、开放时间、混合比例、拉伸强度和延伸率。此外,还提供了与竞争对手产品的相对劳动成本比较,以及Plexus®粘合剂的优势。资料最后提醒用户,提供的技术信息和推荐仅供参考,不作为客户测试的替代。

型号- MA205HV,MA685,MA320,MA8120,MA832,MA830,MA8110

August, 2020  - PLEXUS  - 应用及方案 代理服务 技术支持 采购服务

适用于汽车行业的粘合剂产品组合

描述- Jowat公司提供针对汽车行业的粘合剂解决方案,涵盖内饰、行李箱、发动机舱、过滤器、外饰和电动汽车高压电池等多个领域。产品包括热熔胶、聚氨酯分散胶、溶剂胶等,适用于汽车内饰的粘合、行李箱和发动机舱的粘合、过滤器的制造、外饰件的安装以及电动汽车电池组件的粘合。Jowat粘合剂具有高耐热性、高粘接强度、良好的加工性能等特点,能够满足汽车行业对粘合剂的高要求。

型号- 263.45,JOWAT-TOPTHERM® 230.20,613.10,JOWATHERM-REAKTANT ® 628.97,263.05,JOWAT-TOPTHERM ® 264.50,642.90,238.88,JOWATHERM-REAKTANT ® 612.61,628.32,JOWAT-TOPTHERM ® 230.70,JOWAT-TOPTHERM ® 263.05,238.80,491.00,493.25,JOWATHERM-REAKTANT ® 642.30,JOWAT-TOPTHERM ® 263.45,JOWATHERM-REAKTANT ® 629.72,JOWAT-TOPTHERM® 265.00,JOWAT-TOPTHERM ® 221.00,158.97,610.61,613.90,JOWATHERM-REAKTANT ® 613.79,614.50,157.27,613.40,JOWAT® 493.60,JOWAT® 491.00,JOWAT® 493.25,614.18,JOWAPUR® 157.27,JOWAT-TOPTHERM® 230.90,493.60,238.75,230.70,JOWATHERM-REAKTANT ® 610.70,761.10,JOWAT-TOPTHERM ® 263.15,JOWATHERM-REAKTANT ® 642.00,221.00,JOWATHERM-REAKTANT ® MR 614.50,630.80,264.50,JOWATHERM-REAKTANT ® 612.11,JOWAT-TOPTHERM ® 263.17,JOWAT-TOPTHERM ® 238.80,263.85,JOWATHERM-REAKTANT ® MR 642.90,JOWATHERM-REAKTANT® 613.79,JOWAT-TOPTHERM® 238.88,JOWATHERM-REAKTANT ® 628.32,613.79,230.20,238.60,JOWAT-TOPTHERM ® 262.95,642.30,238.20,628.97,JOWATHERM-REAKTANT ® 613.10,JOWAT-TOPTHERM® 221.00,JOWATHERM-REAKTANT ® 610.61,JOWAT-TOPTHERM ® 238.97,491.20,JOWAT-TOPTHERM® 263.85,612.61,263.30,245.85,157.07,263.15,230.90,612.90,JOWAT® 491.20,642.00,263.17,JOWAT-TOPTHERM ® 230.20,JOWACOLL® 761.10,JOWATHERM-REAKTANT ® 613.90,JOWAT-TOPTHERM® 238.75,JOWAT-TOPTHERM ® 263.30,629.72,238.97,JOWAPUR® 157.07,JOWATHERM-REAKTANT ® 613.40,JOWAT-TOPTHERM ® 238.20,JOWATHERM-REAKTANT ® 630.80,JOWAPUR® 158.97,JOWATHERM ® 245.85,JOWAT-TOPTHERM ® 238.60,612.11,265.00,JOWATHERM-REAKTANT ® MR 612.90,JOWATHERM-REAKTANT ® 614.18,610.70,262.95

2024/2/12  - JOWAT  - 商品及供应商介绍 代理服务 技术支持 采购服务

Plexus(普莱克思)粘合剂选型指南

目录- Brand Introduction    Structural Adhesives   

型号- MA8105,PU2105,MA2045,MA685,MA300,MA420,MA2245,MA320,MA560-1,MA832,MA8120,MA830,MA1020,MA2230,MA590,MA310,MA530,MA2015,H4110,MA205HV,MA420FS,MA425,MA422,MA2030,MA8110

2022/3/24  - PLEXUS  - 选型指南 代理服务 技术支持 采购服务

Plexus®MA425技术数据表

描述- Plexus® MA425是一种双组分甲基丙烯酸酯粘合剂,适用于热塑性塑料、金属和复合材料组装的结构粘合。该产品具有优异的疲劳耐久性、出色的冲击抵抗性和卓越的韧性,适用于交通运输和海洋工业的复合材料粘合应用。

型号- PLEXUS®,MA425,PLEXUS® MA425

09/20/2024  - ITW  - 数据手册 代理服务 技术支持 采购服务
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