Nidec Machine Tool Develops the World-first Internal Polishing Process for Mass-production - For the Quality Improvement of EV, Robot, and Other Gears
NIDEC Machine Tool Corporation (“Nidec Machine Tool” or the “Company”), a group company of Nidec Corporation, today announced that it has developed the world’s first high-accuracy internal polishing process for mass production. It can finish ring gears in planetary gear sets that are used for automobiles’ transmissions and robots’ joints. Gear polishing was well established for external gears in mass-production, but for internal gears, it was still at the development level. After conducting research focused on this point, the Company has achieved positive results to secure a level of accuracy with high productivity for mass production, which could not be obtained by conventional internal grinding, honing, or skiving process.
Planetary gear reduction mechanism can provide a higher transmission ratio in a significantly more compact and lighter package, and a positive effect on the efficiency. For this type of gear, even the slightest geometric distortions in the ring gear lead to unwanted noise, vibration, and negative influence on durability, and efficiency. The demand for highly accurate gears is increasing because of the electrification of automotive and automation for manufacturing. The Company has realized the development of this new finishing method can satisfy demand and improve gears’ durability, transmission efficiency, and NVH (noise, vibration, and harshness) performance.
Through this latest R&D project, machining process evaluation was conducted by Nidec Machine Tool’s gear grinding machines and technologies. This project is part of the joint research with RWTH Aachen University, Germany.
Processing machine:
ZI20A, the internal gear grinding machine developed by the “Company” with unique technology and launched in 2009, was used. This machine can satisfy high accuracy and high productivity for mass production applications.
Selection of polishing wheels:
Polishing wheels were selected through preliminary assessment by evaluating their availability in the market, economic efficiency, and suitability for mass production application.
Definition of machining conditions:
The target surface roughness was set to Ra0.1µm and Rz1.0µm or less as a general surface roughness requirement for polishing. The high-efficiency process conditions that can keep geometry accuracy, ISO class 3 to 5, without grinding burn were defined.
With its world-leading gear-machining technology, Nidec Machine Tool provides machines, tools, and machining solutions to stay committed to contributing to solving social issues.
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本文由星晴123转载自NIDEC News,原文标题为:Nidec Machine Tool Develops the World-first Internal Polishing Process for Mass-production - For the Quality Improvement of EV, Robot, and Other Gears,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。
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尼得科CT变频器显示故障代码解析大全,列举常见的故障码及测试方法。
Nidec散热风扇选型表
尼得科(日本电产)DC散热风扇,高风量,高静压,高效率,低噪音,低振动。尺寸从17mm*17mm*05mm到172mm*172mm*51mm,标品可选型,性能参数可定制,可通过定制服务联系我们。
产品型号
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品类
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厚度(mm)
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电压(V)
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转速(rpm)
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风量(CFM)
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风压
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噪音(dB)
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尺寸(mm)
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W38S12BS1B5-57
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散热风扇
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28mm
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12V
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25000rpm
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18CFM
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895Pa
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59.5dB
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30mm
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选型表 - NIDEC 立即选型
NIDEC VRG ABLE同心轴减速机选型咨询
NIDEC ABLE VRG系列 同心轴减速机选型咨询, 高刚性、高精度,精密齿隙系列 0.05°(3 arc-min) 或以下,易于安装到任何伺服电机。
服务提供商 - NIDEC 进入
Nidec提供散热风扇、散热片、液冷模块等部件或模组,解决CPU散热问题
人们每时每刻都离不开数据,5G时代,全世界数据量爆炸增长。为了处理大量的数据,CPU高速进化的同时带来散热问题。为了解决这些课题,日本电产(Nidec)在散热解决方案中,竭尽全力。
电子商城
服务
使用FloTHERM和Smart CFD软件,提供前期热仿真模拟、结构设计调整建议、中期样品测试和后期生产供应的一站式服务,热仿真技术团队专业指导。
实验室地址: 深圳 提交需求>
可定制风扇尺寸范围:17mm*17mm*05mm~172mm*172mm*51mm。支持轴流风扇、离心风扇、涡流风扇、横流风扇等等产品的个性化定制。
最小起订量: 50000 提交需求>
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