An Industrial Grow Lamp Company Chose Boyd, to Design and Manufacture Their Hi-lumen Industrial Led Grow Lamp
Introduction
An industrial grow lamp company chose BOYD, to design and manufacture their hi-lumen industrial LED grow lamp. The customer was a start-up company with limited resources. They provided clear goals and an aesthetically pleasing enclosure concept.
Challenge
Responsibility for the thermal solution, internal packaging, structural support, and overall mechanical design was given to Boyd.
The design had to meet safety-rating requirements for a moist environment with active sprinkler systems. It also had to be quiet and able to be hung from overhead supports.
The design had to compete on both cost and product life in a fast growing market
Solution
Boyd worked closely with the customer’s team to generate concepts, design the product, source components, and fabricate prototypes of the first-generation device.
The cooling airflow was routed through the heatsink to cool the LEDs and then through the second chamber to keep the LED drives cool.
The thermal performance of the system was designed so both the LEDs and the drivers are kept cool enough to exceed the 10 year product life target.
To minimize weight, the product design used the heatsink as the mechanical backbone of the system. This crated a structurally sound product and eliminated the need for any sort of frame, supports or extra bracing.
Specialized sheet metal locking mechanisms and extruded thread features were designed into the heatsink, which eliminated the need for excess machining and hardware. Boyd’s experience with the manufacturing process meant we could add design details that reduced the cost of material, component manufacturing and assembly.
Implementation
Boyd provided the customer initial prototypes, conducted system level testing to verify the thermal performance of the design.
As the design progressed to the production-ready stage Boyd helped the customer prepare for high volume manufacturing, including help them identify suppliers.
Results
Boyd provided turnkey design services to a start-up company which enabled them to bring their product to market without the need to staff their own design department. Boyd and the customer are now working together on concepts for a smaller product for the home market.
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BOYD(宝德)散热风扇和鼓风机选型指南
目录- Fan Description PA Series PS Series PE Series Customization Accessories
型号- PSAD1A238BM,PAAD16015BH,PA SERIES-4010,PAAD05010BM,PAAD19225BH,PAAD16015BL,PAAD16015BM,PSAD1A238BL,PAAD28025BM-,PAAD29225SM-,PSAD1A238BH,PAAD05010SH,PE SERIES 9225,PAAD16015SH,PEAD26025BH,PAAD16015SL,PAAD05010SM,PAAD16015SM,PEAD28025BM,PS SERIES 8015,PS SERIES 9225,PAAD28015BH-,PA SERIES 8010,PS SERIES 8010,PA SERIES 8015,PA SERIES 9225,PSAD04010SH,PSAD04010SL,PSAD18010SH,PSAD04010SM,PAAD18015SH,PSAD18010SL,PEAD28025BL,PAAD18015BL,PSAD04010BM,PAAD18015BM,PEAD26025BL,PEAD28025BH,PEAD26025BM,PSAD18010SM,PEAD49238BL,PSAD04010BH,PEAD49238BM,PEAD49238BH,PSAD04010BL,PAAD05010BH,PS SERIES 8025,PAAD18015SM,PAAD18015SL,PAAD29225BL-,PSAD18010BH,PEAD48038BH,PSAD18010BM,PSAD18010BL,PEAD48038BL,PAAD18025SH-,PSAD08010BM,PAAD28015SM,PSAD08010BL,PEAD16025BL,PAAD18025SH,PEAD16025BM,PEAD48038BM,PE SERIES-8038,PAAD18025BL,PAAD18025BM,PAAD06015SL,PAAD28015SH-,PS SERIES-5010,PAAD06015SM,PAAD28015BM,PAAD15010BH,PAAD06015SH,PSAD08010SM,PSAD08010SL,PAAD18025SM,PAAD06015BH,PAAD18025SL,PAAD15010BB,PAAD06015BM,PAAD06015BL,PE SERIES,PA SERIES-8025,PAAD15010SH,PAAD29225SL-,PAAD15010BM,PE SERIES-8025,PSAD14010BH,PAAD15010SB,PSAD14010BL,PSAD14010BM,PS SERIES-A225,PAAD18025BH,PA SERIES 7010,PE SERIES-9238,PAAD15010SM,PEAD16025BH,PSAD14010SH,PSAD14010SL,PAAD08015BM,PSAD14010SM,PAAD08015BL,PAAD14010SM,PAAD14010SL,PEAD18025BH,PEAD28038BH,PAAD08015SH,PEAD18025BL,PS SERIES-8025,PAAD18010SM-,PEAD18025BM,PEAD49225BM,PAAD08015SM,PAAD18010SL-,PAAD08015SL,PSAD4A225BL,PSAD4A225BM,PA SERIES 4010,PAAD14010BL,PAAD14010BM,PSAD4A225BH,PAAD18015BL-,PAAD14010SH,PAAD29225BH,PEAD19225BM,PEAD4A238BH,PA SERIES-5010,PAAD26015BH,PAAD29225BM,PAAD29225BL,PSAD15010BM,PEAD4A238BM,PEAD4A238BL,PSAD15010SM,PSAD15010SL,PAAD28015SM-,PAAD29225SH,PSAD15010SH,PAAD29225SL,PAAD29225SM,PAAD26015SH,PAAD28025SL-,PSAD15010BL,PSAD2A238BH,PS SERIES 7010,PAAD18015BM-,PEAD29225BH,PSAD15010BH,PSAD2A238BL,PAAD29225BH-,PSAD2A238BM,PAAD18010BL-,PAAD26025BM,PSAD16010BH,PAAD26025BL,PSAD16010BL,PSAD18025BL,PSAD16010BM,PSAD18025BM,PEAD46025BH,PEAD29225BM,PS SERIES,PAAD26025BH,PEAD29225BL,PSAD18025SL,PSAD18025SH,PE SERIES 8038,PEAD18038BL,PEAD18038BM,PAAD26025SL,PAAD26025SM,PSAD16010SH,PSAD16010SM,PSAD2A225BH,PAAD26025SH,PAAD18015BH,PSAD16010SL,PAAD28025SM-,PAAD19225BM-,PSAD18025BH,PSAD2A225BL,PSAD2A225BM,PEAD14028BL,PEAD14028BM,PEAD14028BH,PAAD18010BM-,PAAD04010SL,PAAD16025BH,PAAD04010SM,PE SERIES-4028,PAAD16025BL,PAAD16025BM,PSAD1A225BL,PSAD1A225BM,PAAD14010BH,PAAD28025BL-,PAAD19225SM,PAAD19225SL,PSAD1A225BH,PE SERIES 9238,PAAD29225SH-,PS SERIES-4010,PEAD49225BH,PE SERIES 8025,PSAD06010BL,PAAD16025SH,PSAD4A238BM,PAAD04010BL,PSAD4A238BL,PAAD04010BM,PAAD16025SL,PAAD16025SM,PSAD18025SM,PEAD28038BM,PEAD2A238BL,PAAD19225SH,PSAD4A238BH,PEAD2A238BM,PEAD28038BL,PAAD19225BL,PEAD2A238BH,PEAD46025BL,PAAD19225BL-,PAAD08015BH,PEAD46025BM,PA SERIES 8025,PAAD19225BM,PSAD06010SL,PSAD05010BM,PEAD19238BL,PSAD05010BL,PS SERIES A238,PEAD19238BM,PSAD05010BH,PSAD16015BH,PSAD19225BH,PS SERIES-7010,PAAD18025BM-,PAAD19225SM-,PSAD05010SM,PSAD05010SL,PSAD18015SM,PAAD06010SH,PAAD18010BH,PSAD18015SL,PSAD16015SH,PSAD19225BL,PAAD18010SH-,PAAD06010SM,PAAD18010BM,PSAD05010SH,PAAD06010SL,PAAD18010BL,PSAD19225BM,PAAD06010BM,PSAD16015BL,PSAD19225SH,PA SERIES-7010,PAAD18015BH-,PSAD16015BM,PSAD07010SL,PS SERIES A225,PAAD18010BH-,PSAD07010SM,PA SERIES-6025,PE SERIES-6025,PAAD18025BL-,PAAD19225SL-,PEAD18038BH,PA SERIES 5010,PSAD07010BL,PSAD07010BM,PAAD16010BH,PEAD19238BH,PAAD28025SH-,PSAD17010SL,PA SERIES-6010,PSAD17010SM,PSAD17010SH,PA SERIES-6015,PAAD18015SL-,PAAD08010SH,PAAD08010SM,PAAD08010SL,PSAD17010BM,PE SERIES 4028,PSAD17010BL,PSAD17010BH,PS SERIES 6015,PS SERIES 6010,PEAD29238BH,PEAD19225BH,PEAD19225BL,PAAD18010SH,PSAD18015BM,PAAD06010BH,PSAD18015BL,PAAD18010SL,PSAD19225SM,PEAD29238BM,PSAD19225SL,PEAD29238BL,PAAD06010BL,PAAD18010SM,PAAD18015SM-,PS SERIES-8010,PAAD28025BH-,PSAD08015SM,PSAD18015SH,PS SERIES-8015,PS SERIES-9225,PE SERIES-A238,PS SERIES 6025,PAAD28015BM-,PSAD18015BH,PAAD19225BH-,PA SERIES-8015,PA SERIES-9225,PSAD16025SL,PAAD28025BH,PS SERIES-A238,PSAD08015SL,PE SERIES-9225,PS SERIES 4010,PSAD08015BM,PSAD08015BL,PEAD48025BH,PEAD48025BM,PAAD28025SL,PAAD28025SM,PEAD48025BL,PSAD16025BH,PE SERIES 6025,PS SERIES-6010,PAAD18025BH-,PAAD19225SH-,PS SERIES-6015,PSAD06015BM,PA SERIES 6025,PSAD06015BL,PAAD28025BL,PAAD28025BM,PAAD04010BLXXXX,PSAD16025BL,PSAD16025BM,PAAD08010BH,PAAD08010BM,PA SERIES-8010,PAAD08010BL,PAAD28025SH,PAAD16010BM,PSAD06015SM,PSAD06015SL,PAAD16010SH,PAAD18015SH-,PS SERIES-6025,PAAD16010SM,PAAD07010BL,PAAD07010BM,PAAD07010BH,PAAD17010BM,PA SERIES 6010,PAAD17010SL,PAAD18025SM-,PAAD29225BM-,PAAD17010SM,PAAD17010SH,PA SERIES 6015,PAAD07010SM,PAAD07010SL,PAAD07010SH,PSAD16015SL,PSAD16015SM,PAAD17010BL,PE SERIES A238,PAAD17010BH,PS SERIES 5010,PAAD18025SL-
BOYD(宝德)Max Clip System™散热系统选型指南
目录- Introduction of The Max Clip System™ The Max Extrusion Index The Max Clip System™ Profiles The Max Clip System™ Clips Max Clip Assembly Ideas
型号- 78280,78040,0SA69,BS202,82935,782403B01180,78285,0SA74,78200,78045,CLP212M,CLP212P,78205,82940,CLP212S,CLP212T,78390,780653U00980,0SA79,78270,78030,78275,82925,782403U00980,78035,78310,82930,782403U00590,BS060,780653U00590,82895,780653B01180,78315,82890,0SA80,78060,78185,78220,782403B00590,78345,82965,78105,83015,0SA55,78225,82960,83010,BS034,78290,78050,78295,82945,780653B00790,780653U01180,0SA61,82955,78215,782403B00980,78335,82950,83005,83000,0S567,78080,780653B00980,0SA24,78240,78085,78360,82985,BS093,BS094,78245,82900,78405,82980,78190,78070,BS014,78040XXXXXXX,78075,78350,78195,BS138,78110,78230,82975,782403U00790,78355,82970,81400,780653U00790,83020,CLP212,78260,78380,78020,BS105,78385,BS070,78265,82920,78025,78300,782403B00790,78305,82005,82885,82880,78090,82905,78095,78370,78250,78010,78255,82875,78375,78015,82910,780653B00590,782403U01180,BS121,0SY94,82990,82870
爱美达与世强先进的代理协议
描述- 2019年7月,爱美达(深圳)热能系统有限公司与世强先进(深圳)科技股份有限公司签署了代理协议。 In July 2019, Aavid (Shenzhen) Systems Co., Ltd.and Sekorm Advanced signed a Distribution Agreement.
热管理和工程材料解决方案
描述- Boyd公司提供全面的芯片冷却解决方案,包括热沉、热管、液体冷却系统和空气冷却系统。其产品涵盖从标准板级解决方案到集成系统,旨在优化芯片冷却,提高性能和效率。公司拥有丰富的热管理经验和设计专业知识,提供定制化解决方案以满足不同应用需求。
Titanium Vapor Chamber Enables Most Powerful GPU for Mobile Computing Devices | Boyd
Boyd announced that its proprietary titanium vapor chamber technology is providing the thermal solution in NVIDIA’s ACE reference design.
与应用热技术合作的强制通风AAVID THERMALLOY中各种散热技术的对比分析-印度
描述- 本文对多种散热片模型和切割图案在强制通风条件下的性能进行了比较研究。研究涉及不同类型的散热片,包括传统焊接翅片、机械冲压翅片、焊接片翅片以及不同切割模式的焊接翅片。通过实验和模拟,分析了不同散热片的基板温度、热阻和效率。结果表明,BrazedGain技术结合专利的扇面冲击和X切割翅片设计,在热性能、尺寸和重量方面相较于传统技术有显著提升。
Advanced Thermal Management: BOYD‘s Solution for Reliable Mini Computers Operating at 45℃ and Beyond
While developing a portable mini android based computer, The client of Boyd, had experienced issues with its new product’s reliability. The mini computer was configured to shut down when temperatures inside reached 45℃ and was doing so unexpectedly during charging. For the client time was critical as the manufacturing line was stopped to resolve this issue.
BOYD‘s Electric Vehicle Radiator Cooling Solution
A manufacturer of electric vehicles sought Boyd, in a thermal design challenge with cooling their radiator. Boyd developed a practical solution while meeting a strict cost per unit in production.
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可定制均温板VC最薄0.4mm,有效导热系数超5,000 W / m·K(纯铜(401 W/m·K ,石墨烯1,200 W/m·K)。工作温度范围同时满足低于-250℃和高于2000℃的应用,定制最低要求,项目年采购额大于10万人民币,或采购台套数大于2000套。
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可定制商用热管尺寸最高15.88mm,环路热管的热量传递范围为50mm到1000mm以上,同时满足低于-250℃和高于2000℃的应用。定制最低要求,项目年采购额大于10万人民币,或采购台套数大于2000套。
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