Advanced Thermal Management: BOYD‘s Solution for Reliable Mini Computers Operating at 45℃ and Beyond

2024-06-30 BOYD Official Website
thermal model,BOYD thermal model,BOYD thermal model,BOYD thermal model,BOYD

Introduction

While developing a portable mini android based computer, The client of BOYD, had experienced issues with its new product’s reliability. The mini computer was configured to shut down when temperatures inside reached 45℃ and was doing so unexpectedly during charging. For the client time was critical as the manufacturing line was stopped to resolve this issue.


Challenge

Quickly detect failure shutdown by analyzing current solution and design and make suggestions to solve the issue.


Solution

Over a weekend Boyd developed a thermal model of the existing product and verified the model through physical testing in their lab.


Boyd conducted a CFD simulation for various concept solutions that examined heat isolation and heat transfer within the device.


Results

Boyd discovered that:

• Charging increased the battery temperature by 5.3℃ but the increase in temperature is due to heat conducted from the PCB to the battery.


• PCB temperature results indicated that it heats up earlier than the battery to more than 45℃ and results in system shutdown.


• With minor adjustments to the design, Boyd was able to isolate components for the product to operate in all modes.


The client took Boyd’s suggestions to adjust the layout of the device to prevent future shutdown during charging and returned to manufacturing with limited delay.

授权代理商:世强先进(深圳)科技股份有限公司
技术资料,数据手册,3D模型库,原理图,PCB封装文件,选型指南来源平台:世强硬创平台www.sekorm.com
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本文由莫子若转载自BOYD Official Website,原文标题为:Mini Computer,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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BOYD(宝德)散热风扇和鼓风机选型指南

目录- Fan Description    PA Series    PS Series    PE Series    Customization    Accessories   

型号- PSAD1A238BM,PAAD16015BH,PA SERIES-4010,PAAD05010BM,PAAD19225BH,PAAD16015BL,PAAD16015BM,PSAD1A238BL,PAAD28025BM-,PAAD29225SM-,PSAD1A238BH,PAAD05010SH,PE SERIES 9225,PAAD16015SH,PEAD26025BH,PAAD16015SL,PAAD05010SM,PAAD16015SM,PEAD28025BM,PS SERIES 8015,PS SERIES 9225,PAAD28015BH-,PA SERIES 8010,PS SERIES 8010,PA SERIES 8015,PA SERIES 9225,PSAD04010SH,PSAD04010SL,PSAD18010SH,PSAD04010SM,PAAD18015SH,PSAD18010SL,PEAD28025BL,PAAD18015BL,PSAD04010BM,PAAD18015BM,PEAD26025BL,PEAD28025BH,PEAD26025BM,PSAD18010SM,PEAD49238BL,PSAD04010BH,PEAD49238BM,PEAD49238BH,PSAD04010BL,PAAD05010BH,PS SERIES 8025,PAAD18015SM,PAAD18015SL,PAAD29225BL-,PSAD18010BH,PEAD48038BH,PSAD18010BM,PSAD18010BL,PEAD48038BL,PAAD18025SH-,PSAD08010BM,PAAD28015SM,PSAD08010BL,PEAD16025BL,PAAD18025SH,PEAD16025BM,PEAD48038BM,PE SERIES-8038,PAAD18025BL,PAAD18025BM,PAAD06015SL,PAAD28015SH-,PS SERIES-5010,PAAD06015SM,PAAD28015BM,PAAD15010BH,PAAD06015SH,PSAD08010SM,PSAD08010SL,PAAD18025SM,PAAD06015BH,PAAD18025SL,PAAD15010BB,PAAD06015BM,PAAD06015BL,PE SERIES,PA SERIES-8025,PAAD15010SH,PAAD29225SL-,PAAD15010BM,PE SERIES-8025,PSAD14010BH,PAAD15010SB,PSAD14010BL,PSAD14010BM,PS SERIES-A225,PAAD18025BH,PA SERIES 7010,PE SERIES-9238,PAAD15010SM,PEAD16025BH,PSAD14010SH,PSAD14010SL,PAAD08015BM,PSAD14010SM,PAAD08015BL,PAAD14010SM,PAAD14010SL,PEAD18025BH,PEAD28038BH,PAAD08015SH,PEAD18025BL,PS SERIES-8025,PAAD18010SM-,PEAD18025BM,PEAD49225BM,PAAD08015SM,PAAD18010SL-,PAAD08015SL,PSAD4A225BL,PSAD4A225BM,PA SERIES 4010,PAAD14010BL,PAAD14010BM,PSAD4A225BH,PAAD18015BL-,PAAD14010SH,PAAD29225BH,PEAD19225BM,PEAD4A238BH,PA SERIES-5010,PAAD26015BH,PAAD29225BM,PAAD29225BL,PSAD15010BM,PEAD4A238BM,PEAD4A238BL,PSAD15010SM,PSAD15010SL,PAAD28015SM-,PAAD29225SH,PSAD15010SH,PAAD29225SL,PAAD29225SM,PAAD26015SH,PAAD28025SL-,PSAD15010BL,PSAD2A238BH,PS SERIES 7010,PAAD18015BM-,PEAD29225BH,PSAD15010BH,PSAD2A238BL,PAAD29225BH-,PSAD2A238BM,PAAD18010BL-,PAAD26025BM,PSAD16010BH,PAAD26025BL,PSAD16010BL,PSAD18025BL,PSAD16010BM,PSAD18025BM,PEAD46025BH,PEAD29225BM,PS SERIES,PAAD26025BH,PEAD29225BL,PSAD18025SL,PSAD18025SH,PE SERIES 8038,PEAD18038BL,PEAD18038BM,PAAD26025SL,PAAD26025SM,PSAD16010SH,PSAD16010SM,PSAD2A225BH,PAAD26025SH,PAAD18015BH,PSAD16010SL,PAAD28025SM-,PAAD19225BM-,PSAD18025BH,PSAD2A225BL,PSAD2A225BM,PEAD14028BL,PEAD14028BM,PEAD14028BH,PAAD18010BM-,PAAD04010SL,PAAD16025BH,PAAD04010SM,PE SERIES-4028,PAAD16025BL,PAAD16025BM,PSAD1A225BL,PSAD1A225BM,PAAD14010BH,PAAD28025BL-,PAAD19225SM,PAAD19225SL,PSAD1A225BH,PE SERIES 9238,PAAD29225SH-,PS SERIES-4010,PEAD49225BH,PE SERIES 8025,PSAD06010BL,PAAD16025SH,PSAD4A238BM,PAAD04010BL,PSAD4A238BL,PAAD04010BM,PAAD16025SL,PAAD16025SM,PSAD18025SM,PEAD28038BM,PEAD2A238BL,PAAD19225SH,PSAD4A238BH,PEAD2A238BM,PEAD28038BL,PAAD19225BL,PEAD2A238BH,PEAD46025BL,PAAD19225BL-,PAAD08015BH,PEAD46025BM,PA SERIES 8025,PAAD19225BM,PSAD06010SL,PSAD05010BM,PEAD19238BL,PSAD05010BL,PS SERIES A238,PEAD19238BM,PSAD05010BH,PSAD16015BH,PSAD19225BH,PS SERIES-7010,PAAD18025BM-,PAAD19225SM-,PSAD05010SM,PSAD05010SL,PSAD18015SM,PAAD06010SH,PAAD18010BH,PSAD18015SL,PSAD16015SH,PSAD19225BL,PAAD18010SH-,PAAD06010SM,PAAD18010BM,PSAD05010SH,PAAD06010SL,PAAD18010BL,PSAD19225BM,PAAD06010BM,PSAD16015BL,PSAD19225SH,PA SERIES-7010,PAAD18015BH-,PSAD16015BM,PSAD07010SL,PS SERIES A225,PAAD18010BH-,PSAD07010SM,PA SERIES-6025,PE SERIES-6025,PAAD18025BL-,PAAD19225SL-,PEAD18038BH,PA SERIES 5010,PSAD07010BL,PSAD07010BM,PAAD16010BH,PEAD19238BH,PAAD28025SH-,PSAD17010SL,PA SERIES-6010,PSAD17010SM,PSAD17010SH,PA SERIES-6015,PAAD18015SL-,PAAD08010SH,PAAD08010SM,PAAD08010SL,PSAD17010BM,PE SERIES 4028,PSAD17010BL,PSAD17010BH,PS SERIES 6015,PS SERIES 6010,PEAD29238BH,PEAD19225BH,PEAD19225BL,PAAD18010SH,PSAD18015BM,PAAD06010BH,PSAD18015BL,PAAD18010SL,PSAD19225SM,PEAD29238BM,PSAD19225SL,PEAD29238BL,PAAD06010BL,PAAD18010SM,PAAD18015SM-,PS SERIES-8010,PAAD28025BH-,PSAD08015SM,PSAD18015SH,PS SERIES-8015,PS SERIES-9225,PE SERIES-A238,PS SERIES 6025,PAAD28015BM-,PSAD18015BH,PAAD19225BH-,PA SERIES-8015,PA SERIES-9225,PSAD16025SL,PAAD28025BH,PS SERIES-A238,PSAD08015SL,PE SERIES-9225,PS SERIES 4010,PSAD08015BM,PSAD08015BL,PEAD48025BH,PEAD48025BM,PAAD28025SL,PAAD28025SM,PEAD48025BL,PSAD16025BH,PE SERIES 6025,PS SERIES-6010,PAAD18025BH-,PAAD19225SH-,PS SERIES-6015,PSAD06015BM,PA SERIES 6025,PSAD06015BL,PAAD28025BL,PAAD28025BM,PAAD04010BLXXXX,PSAD16025BL,PSAD16025BM,PAAD08010BH,PAAD08010BM,PA SERIES-8010,PAAD08010BL,PAAD28025SH,PAAD16010BM,PSAD06015SM,PSAD06015SL,PAAD16010SH,PAAD18015SH-,PS SERIES-6025,PAAD16010SM,PAAD07010BL,PAAD07010BM,PAAD07010BH,PAAD17010BM,PA SERIES 6010,PAAD17010SL,PAAD18025SM-,PAAD29225BM-,PAAD17010SM,PAAD17010SH,PA SERIES 6015,PAAD07010SM,PAAD07010SL,PAAD07010SH,PSAD16015SL,PSAD16015SM,PAAD17010BL,PE SERIES A238,PAAD17010BH,PS SERIES 5010,PAAD18025SL-

选型指南  -  BOYD  - 2021/12/16 PDF 英文 下载

BOYD(宝德)Max Clip System™散热系统选型指南

目录- Introduction of The Max Clip System™    The Max Extrusion Index    The Max Clip System™ Profiles    The Max Clip System™ Clips    Max Clip Assembly Ideas   

型号- 78280,78040,0SA69,BS202,82935,782403B01180,78285,0SA74,78200,78045,CLP212M,CLP212P,78205,82940,CLP212S,CLP212T,78390,780653U00980,0SA79,78270,78030,78275,82925,782403U00980,78035,78310,82930,782403U00590,BS060,780653U00590,82895,780653B01180,78315,82890,0SA80,78060,78185,78220,782403B00590,78345,82965,78105,83015,0SA55,78225,82960,83010,BS034,78290,78050,78295,82945,780653B00790,780653U01180,0SA61,82955,78215,782403B00980,78335,82950,83005,83000,0S567,78080,780653B00980,0SA24,78240,78085,78360,82985,BS093,BS094,78245,82900,78405,82980,78190,78070,BS014,78040XXXXXXX,78075,78350,78195,BS138,78110,78230,82975,782403U00790,78355,82970,81400,780653U00790,83020,CLP212,78260,78380,78020,BS105,78385,BS070,78265,82920,78025,78300,782403B00790,78305,82005,82885,82880,78090,82905,78095,78370,78250,78010,78255,82875,78375,78015,82910,780653B00590,782403U01180,BS121,0SY94,82990,82870

选型指南  -  BOYD,爱美达  - 2018/11/16 PDF 英文 下载

Enterprise Air Blocker Solution Case Study From BOYD

Combining comprehensive material selection with our expertise in material science, design, and precision converting, Boyd was able to provide our customer with a complete, ready-to-go air gap filler solution. The SOLIMIDE® filler has since found its way into enterprise data centers across the US.

应用方案    发布时间 : 2024-07-03

BOYD(宝德)TRANSTHERM™热管理产品选型指南

描述- Thermal Interface Materials (TIMs) are a critical portion to any effective thermal management system as they transfer heat between solid surfaces. Boyd provides a full array of thermal interface materials, from soft materials like gap fillers, phase change materials, and thermal grease to less compliant materials like thermal rubber pads, films, and thermally conductive hardware.

型号- BCTIM-215-1061,BCTIM-218-1047,BCTIM-215-1064,BCTIM-218-1044,BCTIM-218-1046,BCTIM-215-1063,BCTIM-218-1045,BCTIM-210-1062,BCTIM-219-1049,BCTIM-219-1048,BCTIM-212-1018P,BCTIM-215-1057,BCTIM-215-1058,BCTIM-216-1039,BCTIM-216-1038,BCTIM-216-1037,BCTIM-216-1036,BCTIM-220-1054,BCTIM-215-1059,BCTIM-216-1035,BCTIM-220-1055,BCTIM-217-1041,BCTIM-217-1042,BCTIM-217-1043,BCTIM-211-1014,BCTIM-210-1009,BCTIM-211-1018,BCTIM-211-1017,BCTIM-212-1020,BCTIM-210-1007,BCTIM-211-1016,BCTIM-212-1021,BCTIM-210-1008,BCTIM-211-1015,BCTIM-212-1022,BCTIM-210-1005,BCTIM-210-1006,BCTIM-210-1003,BCTIM-210-1004,BCTIM-211-1019,BCTIM-210-1001,BCTIM-213-1024,BCTIM-210-1002,BCTIM-213-1025,BCTIM-213-1026,BCTIM-213-1027,BCTIM-213-1066,BCTIM-213-1023,BCTIM-214-1030,BCTIM-216-1040,BCTIM-214-1028,BCTIM-214-1029,BCTIM-215-1033,BCTIM-215-1034,BCTIM-210-1012,BCTIM-215-1031,BCTIM-210-1013,BCTIM-215-1032,BCTIM-210-1010,BCTIM-210-1011,BCTIM-219-1056,BCTIM-217-1060,BC-TIM-219-1052,BCTIM-219-1050,BCTIM-214-1065,BCTIM-219-1051,BCTIM-219-1053

选型指南  -  BOYD  - 06.16.2016 PDF 英文 下载

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