Bio-Rad Utilized BOYD Insulation Scheme and Thermal Interface Materials and Implemented It into Their Thermal Cycler Design

2024-06-30 BOYD Official Website
heat sink,thermal interface materials,fan,polyurethane foam heat sink,thermal interface materials,fan,polyurethane foam heat sink,thermal interface materials,fan,polyurethane foam heat sink,thermal interface materials,fan,polyurethane foam

Introduction

Thermal Cyclers (also known as DNA cyclers, thermocyclers, PCR machines, or DNA amplifiers) are used to amplify segments of DNA via the polymerase chain reaction and are essential for labs that rely on molecular biology. Their use is crucial for applications such as the detection and diagnosis of infectious diseases and hereditary diseases, DNA cloning for sequencing, and DNA profiling. Thermal Cyclers provide a thermally controlled environment for DNA samples that are necessary during temperature cycling. Because the process relies heavily on precise temperature control, it is vital that this equipment has proper thermal management. Because they required the best possible thermal design for their newest Thermal Cycler design, Bio-Rad contacted BOYD.


Challenge

In order to perform with peak accuracy, uniformity, and speed, the thermal optimization of the product needed to be designed with a heat sink configuration that maintained less than +/-0.5°C variation in temperatures from sample to sample.


Boyd also needed to determine the feasibility of removing edge heaters from the sample block by recommending an appropriate insulation scheme and thermal interface materials.


Solution

Boyd engineers evaluated several fan and heat sink combinations by creating airflow-thermal simulation models to choose a particular fan, number of fans, location of fans, heat sink geometry, etc. These simulations helped in the selection of an optimal combination of fan and heat sink. The team then created a prototype of the unit to capture all heat and airflow related details. The prototype was tested for temperature variation and the data was used to enhance the accuracy and reliability of simulation predictions.


To further optimize the overall product design, Boyd engineers evaluated the feasibility of removing heaters used to minimize the sample-to-sample temperature variation. It was shown using simulations that placing polyurethane foam at key locations can maintain the sample-to-sample temperature variation without the side heaters.


Implementation and Results

Bio-Rad utilized the recommended Boyd solution and implemented it into their Thermal Cycler design, which is still being produced today. This Bio-Rad Thermal Cycler has now been in use for several years with excellent results. Over the years, the final products have maintained their accuracy and reliability and Bio-Rad is known for its robust, high performing PCR amplification equipment.

授权代理商:世强先进(深圳)科技股份有限公司
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本文由莫子若转载自BOYD Official Website,原文标题为:DNA Cycler,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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选型指南  -  BOYD  - 06.16.2016 PDF 英文 下载

RAILWAY INDUSTRY• 铁路工业

型号- GRAIL 系列,GRAIL

商品及供应商介绍  -  BOYD  - 2023/10/5 PDF 中英文 下载

BOYD(宝德)热界面材料选型指南

描述- Thermal Interface Materials (TIMs) are a critical portion to any effective thermal management system as they transfer heat between solid surfaces. Boyd provides a full array of thermal interface materials, from soft materials like gap fillers, phase change materials, and thermal grease to less compliant materials like thermal rubber pads, films, and thermally conductive hardware.

型号- BCTIM-215-1061,BCTIM-215-1064,BCTIM-215-1063,BCTIM-215-1057,BCTIM-215-1058,BCTIM-215-1059,BCTIM-219-1070,THER-O-BOND 1600,BCTIM-211-1014,BC,BCTIM-211-1018,BCTIM-211-1017,BCTIM-240-1000,BCTIM-211-1016,BCTIM-211-1015,BCTIM-240-1005,BCTIM-211-1019,BCTIM-240-1006,BCTIM-213-1068,BCTIM-213-1069,BCTIM-213-1066,BCTIM-213-1067,BCTIM-216-1041,BCTIM-219-1061,BCTIM-214-1030,BCTIM-219-1060,BCTIM-219-1063,BCTIM-219-1062,BCTIM-219-1064,BCTIM-214-1028,BCTIM-212-1073,BCTIM-214-1029,BCTIM-219-1056,BCTIM-219-1059,BCTIM-230-1021,BCTIM-219-1050,BCTIM-219-1051,BCTIM-218-1047,BCTIM-218-1044,BCTIM-218-1046,BCTIM-218-1045,BCTIM-230-1018,BCTIM-230-1019,BCTIM-230-1016,BCTIM-210-1062,BCTIM-219-1049,BCTIM-219-1048,BCTIM-216-1039,BCTIM-216-1038,BCTIM-210-1078,BCTIM-210-1079,BCTIM-210-1076,BCTIM-210-1077,BCTIM-220-1057,BCTIM-210-1074,BCTIM-210-1075,BCTIM-220-1059,BCTIM-216-1037,BCTIM-216-1036,BCTIM-220-1054,BCTIM-216-1035,BCTIM-220-1055,BCTIM-217-1041,BCTIM-220-1056,BCTIM-217-1042,BCTIM-217-1043,BCTIM-210-1009,BCTIM-212-1020,BCTIM-212-1021,BCTIM-210-1007,BCTIM-212-1022,BCTIM-210-1008,BCTIM-210-1005,BCTIM-220-1060,BCTIM-210-1006,BCTIM-220-1061,BCTIM-210-1003,BCTIM-220-1062,BCTIM-210-1004,BCTIM-220-1063,BCTIM-213-1024,BCTIM-210-1001,BCTIM-213-1025,BCTIM-210-1002,BCTIM-213-1026,BCTIM-213-1027,BCTIM-213-1023,BCTIM-210-1081,BCTIM-220-1064,BCTIM-210-1082,BCTIM-220-1065,BCTIM-220-1066,BCTIM-210-1080,BCTIM-212-1023,BCTIM-212-1025,BCTIM-212-1026,BCTIM-212-1027,BCTIM-212-1028,BCTIM-212-1029,BCTIM-212-1030,BCTIM-212-1031,BCTIM-220-1072,BCTIM-215-1033,BCTIM-215-1031,BCTIM-215-1032,BCTIM-210-1010,BCTIM-217-1060,THER-O-BOND 1500,BCTIM-214-1065

选型指南  -  BOYD  - 01.2024 PDF 英文 下载

选型指南  -  BOYD  - 04.25.2013 PDF 英文 下载

代理协议/证明  -  BOYD PDF 中英文 下载

FOAMS • 泡沫材料

型号- GFOAM-9164,GFOAM-0421,GFOAM-9001,GFOAM-9421,GFOAM-9124,GFOAM-9521,GFOAM-9522,GFOAM-0021AS,GFOAM-9521SF,GFOAM-9523,GFOAM-9820,GFOAM-9721,GFOAM-9921,GFOAM-EVA100,GFOAM-0020,GFOAM-9925,GFOAM-0361SR,GFOAM-9701S,GFOAM-0521-45,GFOAM-9011,GFOAM-9134,GFOAM-9531,GFOAM-9411,GFOAM-9931,GFOAM-0134,GFOAM-9021I,GFOAM,GFOAM-9011S,GFOAM-9021S

商品及供应商介绍  -  BOYD  - 2023/10/5 PDF 中英文 下载

BOYD‘s Electric Vehicle Radiator Cooling Solution

A manufacturer of electric vehicles sought Boyd, in a thermal design challenge with cooling their radiator. Boyd developed a practical solution while meeting a strict cost per unit in production.

应用方案    发布时间 : 2024-06-30

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