BOYD‘s Electric Vehicle Radiator Cooling Solution

2024-06-30 BOYD Official Website
heat sink,thermal management solution,BOYD heat sink,thermal management solution,BOYD heat sink,thermal management solution,BOYD heat sink,thermal management solution,BOYD

Introduction

A manufacturer of electric vehicles sought BOYD, in a thermal design challenge with cooling their electric vehicle radiator. Boyd developed a practical solution while meeting a strict cost per unit in production.


Challenge

The manufacturer of the electric vehicle needed thermal expert analysis to make a reliable product in a new overall design feature. Focusing on the unit’s radiator and existing folded fin structure, Boyd was tasked to simulate a baseline design and optimize fin spacing and thickness to meet the requirements of the customer. This included:

●Fin louver structure study

●Fin spacing and thickness optimization

●5 mm taller fin optimization

●Base plate thickness study

●Aluminum vs. Copper fin and baseplate investigations


Solution

Boyd’s lab tested the louver structures to examine the impeding airflow and increase the pressure drop across the heat sink and their thermal performance.


Boyd took these findings and created a fin optimization summary. For the aluminum and copper bases, testing showed by using copper performance increased by 5℃.


It was discovered that the overall airflow management system needed to be optimized in a way that minimizes flow turns and flow direction changes as well as flow sudden expansion and contraction.


Implementation

Boyd presented the customer with a full presentation report which included: • Descriptions of the unit and component modeled • Color temperature contour and flow field vector plots • Key results • Conclusions • Recommendations for improvements


The use of the findings of the analysis provided the solution that was required by the customer and their strict requirements.


Results

The manufacturer took the report provided to them by Boyd and selected the proper thermal management solution vs. cost. Today Boyd provides the manufacturers' production needs globally.

授权代理商:世强先进(深圳)科技股份有限公司
技术资料,数据手册,3D模型库,原理图,PCB封装文件,选型指南来源平台:世强硬创平台www.sekorm.com
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概念,方案,设计,选型,BOM优化,FAE技术支持,样品,加工定制,测试,量产供应服务提供:世强硬创平台www.sekorm.com
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本文由莫子若转载自BOYD Official Website,原文标题为:Electric Vehicle Radiator,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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