BOYD Created a Cost Effective and Timely Cooling Solution for PCIe Card

时间： 2024-06-30 来源：BOYD Official Website

技术问答

Introduction

BOYD, took on the challenging task of cooling a high power PCIe card housed within a rack-mounted satellite tracking, telemetry and telecommand (TT&C) unit. This product functions as a critical bridge between the satellite control center and the satellite itself.

Challenge

The PCIe card in question needed to dissipate 40-50W of power,depending on operating conditions. A customer limitation on additional active cooling required that Boyd find a passive solution that utilized the existing fan array in the system.

The primary focus of the cooling solution was to maximize MTBF of the PCIe card by keeping BGA device temperatures at a minimum.

Solution

For this level of power dissipation, a heat pipe / radiator fin design was the most effective choice. Today’s high end computer graphics cards utilize a similar system to dump their heat; however, most of these are actively cooled with a small on board fan. In order to keep the system passive, Boyd decided to look at a dual slot design where a larger fin stack would occupy the second slot.

Boyd created a detailed CFD base model which included FPGA, PHY,DDR, DDS, Omap, Bridge and LTM packages. The PCB thermal properties were defined by the number of ground and power layers specified by the customer. Other components in the system, such as the RF and HeatSink boards, were modeled as heat dissipating PCB boards. The system was then analyzed at an ambient temperature of 55℃ with an altitude pressure of 750 hPa and a flow rate of 300LFM.

From the base CFD simulation, Boyd was able to determine flow and temperature maps over the board, component junction temperatures and case thermals at the above conditions. This base model was then altered by the following to finalize the thermal solution:

• For components at or above their thermal limit, calculations were done to find the minimum required heat sink thermal resistance to bring them into safe operating ranges.
• Designed the thermal solution for all the components exceeding the minimum junction temperature requirements.
• Optimized the heat sink for DFM, cost and performance.

The Deliverables/Results

A complete thermal report and sample units were provided to the customer for testing. These sample units, produced at Boyd’s rapid prototyping facility in Laconia, NH, allowed the customer quickly and effectively validate the thermal solution. After the successful sample tests, Boyd set forth on a full production run of the PCIe card cooling solution for use in the final product. From concept to production – and everything in between – Boyd was able to deliver a cost effective and timely solution for this difficult thermal problem.

• At the above tested conditions (55℃, 750hPa and 300LFM), all of the components stayed be low the maximum junction temperature limits.
• The ambient temperature inside the enclosure is well below 85℃ with the proposed heat sink design at 55℃ ambient.
• Side baffles were recommended because,if included, they would prevent air bypass and improve the junction temperatures further.
• The strategic 3D routing of heat pipes allowed heat to spread across the surface of the pcb as well as up into the fins.

发送到邮箱 |
+1 赞 0
收藏
评论 0
| 转发至：

本文由莫子若转载自BOYD Official Website，原文标题为:PCIe Card，本站所有转载文章系出于传递更多信息之目的，且明确注明来源，不希望被转载的媒体或个人可与我们联系，我们将立即进行删除处理。

全部评论（0）

暂无评论

BOYD Thermal Displacement is Designed for Customer‘s Wearable Electronic Device

Wearable technology is a growing field where the implementation spans from defense to commercial and industrial applications. The compact and lightweight aspects of augmented reality devices can create challenges and design needs for thermal, sealing and protection. The following is based on a customer who required thermal displacement designs on their wearable electronic device.

应用方案发布时间 : 2024-07-01

Boyd’s Chiller Provided Precise Temperature Control for Renewable Energy Storage Solution

As renewable energy generation continues to grow in popularity and Battery Energy Storage Systems become more commonplace across the world, many leading energy storage companies and battery producers rely on Boyd’s extensive thermal expertise to keep them cool and performing optimally.

应用方案发布时间 : 2024-07-01

BOYD Provides a Simple, Effective and Compact Cooling Solution for Portable Cold Therapy Medical Devices

Boyd engineered and optimized the heat dissipation assembly for prototyping. The cooling solution was designed with thermoelectric modules placed on a cold plate and an active cooling consisting of heat sinks and a fan.

应用方案发布时间 : 2024-06-30

HEAT EXCHANGERS AND ENCLOSURE COOLING

型号- 5360,5340,HXC-2000,5320,5300,HXC-2500,HXI-500,HXI™,HXC™,HX™,HXC-1800,5300 SERIES,HXC™ SERIES,5350,5330,HX5360,HXI-1000,5310,HXC-1500,HXC-3000,HXI-1500,5370,HXI™ SERIES,HXC-2250,HX-800,HXI-1500+,HX-400,HX™ SERIES,HX-200

商品及供应商介绍 - BOYD - 2021/11/18 PDF 英文下载查看更多版本

BOYD（宝德）板级散热产品选型指南

目录- General Information Board Mounted Heat Sinks part number Introduction Interface Materials Labor Saving Heat Sink to Board and Semiconductor Mounts Clips Accessories

型号- 6221PBG,530001B02500G,505303B00000G,530402B00100G,566902B00000G,534265,43-77-2G,374824B00032G,513102B02500G,566010B03100G,575803,581002,573100D00000G,PF750G,101900F00000G,581001,374324B00032G,576802V00000G,507302B000 _ _G,7717-18G,373324M00032G,575803B00000G,T405R,5748 02 B 0 37 00 G,533302B02551G,576904,4804SG,6224BG,513101,507002B00000G,513102,7022BG,534002,2342B-TACHG,574004B00000G,576904B00000G,335714B00032G,593002,375024B00035G,115300F00000G,501100B00000G,529901,529902,7721-13NG,574502,580600B00000G,578405B00000G,7023B-MTG,7022B–8223–CL03 G,6238B-MTG,519703B00000G,519903,533802B02554G,TV58G,580100B00000G,7717-178G,591302B02800G,563002D00000G,581201,8923-1G,579704B00000G,581202,6237BG,500403B00000G,7721-3PPSG,PF730G,TV35G,7021B-_G,591202B04000G,T414,T411,T412,2520B-EP04-BGS5G,6399BG,7717-130G,TV4G,MS 51957-30,2522B-EP04-BGS5G,335211B00032G,576802U04000G,500_03B 0 0000G,103G,374024B60023G,4804MG,374324B00035G,501806B00000G,7717-15G,7717-156G,590102B03600G,SW38-2G,100200F00000G,PF752G,TC11,593202,TC10,6232PB-MTG,7717-16G,6400B-P2G,529701,43-77-1G,529702,534002B02554G,577202B04000G,581202B02500G,TC12,164000F00000G,375224B00032G,7721-11NG,575002D00000G,BW50-4G,6396B–_G,335324B00032G,560200B00000G,500403,335814B00000G,8241-CL11G,PF758G,SW38-4G,500103B00000G,56-77-9G,575102B00000G,6400BG,574602B03300G,6201PBG,502006B00000G,6021-_-_G,533102,533101,591202,7106D/TRG,43-03-2,335824B00032G,6046PBG,580300B00000G,102100F00000G,BW50-2G,533522B02552G,10-THMA-01G,325705B00000G,PF732G,TV265G,533101B02551G,SW38-6G,533302,349G,43-77-20G,530162B00162G,125800D00000G,374024B00032G,574004U00000G,533722B02552G,533602B02552G,6232B-MTG,501503,7721-2PPSG,335824B00034G,53-03-2G,593101B 0 0000G,TV1500G,574902,8923-2G,7140DG,335214B00032G,2317B-EP11-BGS1G,592502,501303B000 _ _ G,542502D00000G,577304B00000G,500203,7717-247G,374524B00032G,SW63-4G,101600F00000G,576802B04000G,7721-7PPS,109G,531302V02500G,506003B00000G,590302B03600G,573400D00000G,SW63-2G,579302,374824B00035G,533701B02552G,574102B0 00 00G,10-L4LB-03G,NG,335214B00034G,532802B02500G,6222BG,4880G,574102B03300G,575603B00000G,375024B00032G,513302,513301,534202,7020BG,590102,577_ _02B 0 4000G,7717-79G,6239B-MTG,5_9003B 0 0000G,10-6326-27G,574402B03200G,5900PBG,5005-09NG,6021_–_-_G,507222B00000G,578622B03200G,529801B000 _ _G,560200W00000G,530510U00000G,TV1505G,501303,8223-CL03G,513201B02500G,100000F00000G,7721-15NG,10-6326-28G,533401B02552G,53-03-2,10-L4LB-05G,374524B00035G,530862B05162G,566010,507302J00000G,592502U03400G,7142DG,7721-1PPSG,530101B00150G,43-18-1G,4170G,6110,374824B60024G,592502B03400G,579604,533602,533601,574502B03300G,6109,501000J00000G,53-77-9G,529702B02500G,519903B00000G,6021PBG,577202,576103,335224B00032G,6381BG,530101,530102,574902B00000G,577002B04000G,6032DG,581001B02500G,529801B02500G,6374,5901G,573300D00000G,574402B00000G,501503B00000G,530801B05150G,6043PBG,7717-86G,569022B0 00 00G,579802B03300G,505103B00000G,507102,10-5597-22G,500203B00000G,573400D00010G,6380,579402,101700F00000G,551002,577500B00000G,MS15795-804,MS15795-805,506003,508700B00000G,576802U00000G,579302B00000G,6396,578205B00000G,6399,6398,7109DG,2332B-TACHG,574204B03300G,7717-3G,520329B00000G,579103B00000G,BW63-4G,579802,533402,10-TNT2-01G,533401,6399B-P2G,371824B00032G,102000F00000G,529901B02500G,6021BG,7173DG,6230DG,59 _ _ 02B034 00G,7021B-MTG,520103,506003B0 _ _ 00G,7717-4G,533422,531002,533421,533601B02552G,533422B02552G,108000F00000G,576303,579604B00000G,2518B-EP11-BGS2G,372924M02000G,6237PBG,507302 _ 000 00G,7022,563002,7021,7023,7717-5G,7025,6110PBG,2321B-TACHG,7020,7721-5PPS,BW63-2G,577404,530714B00000G,519803B00000G,533622,584000B03500G,531202,533621,7019,371824B00034G,10-5597-02G,577404B00000G,501403B00000G,591202B00000G,6203PBG,336314B00000G,200000F00000G,520328,576 _ 03B 0 00 00G,520329,575002,580500B00000G,335224B00034G,504222B00000G,10-BRD2-01G,6109PBG,566902B03100G,519703,7717-7G,577922B00000G,T410R,578505B00000G,513101B02500G,6374BG,505303,533621B02552G,576602B00000G,533202B02551G,374224B60023G,2327B-CP50G,6396B-P2G,7717-8G,4177G,575300B00000G,4949G,374724B00032G,TV40G,6396BG,335314B00000G,7038BG,6225B-MTG,505403B00000G,530714,615653B00250G,373224M00032G,374424B00035G,132000F00000G,574102,10-BRD1-01G,504222,533301B02551G,501706B00000G,574802B0 _ _ 00G,520327B00000G,125700D00000G,10-BRD1-04G,532702B02500G,533802,579206V00000G,505103,374124B00035G,575603,574802B03300G,5005-25NG,TC1,566902,TC6,TC7,115200F00000G,531102B02500G,10-BRD1-03G,533001B02551G,542502,533502B02552G,501200B00000G,542502B000 _ _G,513302B02500G,576203B00000G,374424B00032G,579902B00000G,320205B00000G,10-BRD1-07G,116200F00000G,375424B00034G,507302,335114B00032G,4171G,161000F00000G,529801B000 _ _ G,350G,374524B60023G,10-BRD1-05G,532702,375124B00035G,530102B00100G,374124B00032G,513002B02500G,551002B00000G,577002B00000G,513202,513201,6049PBG,46-77-9G,7023BG,7717-122G,506902,351G,PF435G,7019PBG,375124B00032G,533622B02552G,110G,7721-10PPSG,593101,7023B–_G,10-L4LB-11G,374124B60023G,529801,529802,6070B– G,574602,533721

选型指南 - BOYD - 2021/12/16 PDF 英文下载

Enterprise Data Center Cooling: Innovative Baffle Solutions for Efficiency and Safety

应用及方案 - BOYD - 2024/5/31 PDF 英文下载

BOYD（宝德）散热风扇和鼓风机选型指南

目录- Fan Description PA Series PS Series PE Series Customization Accessories

型号- PSAD1A238BM,PAAD16015BH,PA SERIES-4010,PAAD05010BM,PAAD19225BH,PAAD16015BL,PAAD16015BM,PSAD1A238BL,PAAD28025BM-,PAAD29225SM-,PSAD1A238BH,PAAD05010SH,PE SERIES 9225,PAAD16015SH,PEAD26025BH,PAAD16015SL,PAAD05010SM,PAAD16015SM,PEAD28025BM,PS SERIES 8015,PS SERIES 9225,PAAD28015BH-,PA SERIES 8010,PS SERIES 8010,PA SERIES 8015,PA SERIES 9225,PSAD04010SH,PSAD04010SL,PSAD18010SH,PSAD04010SM,PAAD18015SH,PSAD18010SL,PEAD28025BL,PAAD18015BL,PSAD04010BM,PAAD18015BM,PEAD26025BL,PEAD28025BH,PEAD26025BM,PSAD18010SM,PEAD49238BL,PSAD04010BH,PEAD49238BM,PEAD49238BH,PSAD04010BL,PAAD05010BH,PS SERIES 8025,PAAD18015SM,PAAD18015SL,PAAD29225BL-,PSAD18010BH,PEAD48038BH,PSAD18010BM,PSAD18010BL,PEAD48038BL,PAAD18025SH-,PSAD08010BM,PAAD28015SM,PSAD08010BL,PEAD16025BL,PAAD18025SH,PEAD16025BM,PEAD48038BM,PE SERIES-8038,PAAD18025BL,PAAD18025BM,PAAD06015SL,PAAD28015SH-,PS SERIES-5010,PAAD06015SM,PAAD28015BM,PAAD15010BH,PAAD06015SH,PSAD08010SM,PSAD08010SL,PAAD18025SM,PAAD06015BH,PAAD18025SL,PAAD15010BB,PAAD06015BM,PAAD06015BL,PE SERIES,PA SERIES-8025,PAAD15010SH,PAAD29225SL-,PAAD15010BM,PE SERIES-8025,PSAD14010BH,PAAD15010SB,PSAD14010BL,PSAD14010BM,PS SERIES-A225,PAAD18025BH,PA SERIES 7010,PE SERIES-9238,PAAD15010SM,PEAD16025BH,PSAD14010SH,PSAD14010SL,PAAD08015BM,PSAD14010SM,PAAD08015BL,PAAD14010SM,PAAD14010SL,PEAD18025BH,PEAD28038BH,PAAD08015SH,PEAD18025BL,PS SERIES-8025,PAAD18010SM-,PEAD18025BM,PEAD49225BM,PAAD08015SM,PAAD18010SL-,PAAD08015SL,PSAD4A225BL,PSAD4A225BM,PA SERIES 4010,PAAD14010BL,PAAD14010BM,PSAD4A225BH,PAAD18015BL-,PAAD14010SH,PAAD29225BH,PEAD19225BM,PEAD4A238BH,PA SERIES-5010,PAAD26015BH,PAAD29225BM,PAAD29225BL,PSAD15010BM,PEAD4A238BM,PEAD4A238BL,PSAD15010SM,PSAD15010SL,PAAD28015SM-,PAAD29225SH,PSAD15010SH,PAAD29225SL,PAAD29225SM,PAAD26015SH,PAAD28025SL-,PSAD15010BL,PSAD2A238BH,PS SERIES 7010,PAAD18015BM-,PEAD29225BH,PSAD15010BH,PSAD2A238BL,PAAD29225BH-,PSAD2A238BM,PAAD18010BL-,PAAD26025BM,PSAD16010BH,PAAD26025BL,PSAD16010BL,PSAD18025BL,PSAD16010BM,PSAD18025BM,PEAD46025BH,PEAD29225BM,PS SERIES,PAAD26025BH,PEAD29225BL,PSAD18025SL,PSAD18025SH,PE SERIES 8038,PEAD18038BL,PEAD18038BM,PAAD26025SL,PAAD26025SM,PSAD16010SH,PSAD16010SM,PSAD2A225BH,PAAD26025SH,PAAD18015BH,PSAD16010SL,PAAD28025SM-,PAAD19225BM-,PSAD18025BH,PSAD2A225BL,PSAD2A225BM,PEAD14028BL,PEAD14028BM,PEAD14028BH,PAAD18010BM-,PAAD04010SL,PAAD16025BH,PAAD04010SM,PE SERIES-4028,PAAD16025BL,PAAD16025BM,PSAD1A225BL,PSAD1A225BM,PAAD14010BH,PAAD28025BL-,PAAD19225SM,PAAD19225SL,PSAD1A225BH,PE SERIES 9238,PAAD29225SH-,PS SERIES-4010,PEAD49225BH,PE SERIES 8025,PSAD06010BL,PAAD16025SH,PSAD4A238BM,PAAD04010BL,PSAD4A238BL,PAAD04010BM,PAAD16025SL,PAAD16025SM,PSAD18025SM,PEAD28038BM,PEAD2A238BL,PAAD19225SH,PSAD4A238BH,PEAD2A238BM,PEAD28038BL,PAAD19225BL,PEAD2A238BH,PEAD46025BL,PAAD19225BL-,PAAD08015BH,PEAD46025BM,PA SERIES 8025,PAAD19225BM,PSAD06010SL,PSAD05010BM,PEAD19238BL,PSAD05010BL,PS SERIES A238,PEAD19238BM,PSAD05010BH,PSAD16015BH,PSAD19225BH,PS SERIES-7010,PAAD18025BM-,PAAD19225SM-,PSAD05010SM,PSAD05010SL,PSAD18015SM,PAAD06010SH,PAAD18010BH,PSAD18015SL,PSAD16015SH,PSAD19225BL,PAAD18010SH-,PAAD06010SM,PAAD18010BM,PSAD05010SH,PAAD06010SL,PAAD18010BL,PSAD19225BM,PAAD06010BM,PSAD16015BL,PSAD19225SH,PA SERIES-7010,PAAD18015BH-,PSAD16015BM,PSAD07010SL,PS SERIES A225,PAAD18010BH-,PSAD07010SM,PA SERIES-6025,PE SERIES-6025,PAAD18025BL-,PAAD19225SL-,PEAD18038BH,PA SERIES 5010,PSAD07010BL,PSAD07010BM,PAAD16010BH,PEAD19238BH,PAAD28025SH-,PSAD17010SL,PA SERIES-6010,PSAD17010SM,PSAD17010SH,PA SERIES-6015,PAAD18015SL-,PAAD08010SH,PAAD08010SM,PAAD08010SL,PSAD17010BM,PE SERIES 4028,PSAD17010BL,PSAD17010BH,PS SERIES 6015,PS SERIES 6010,PEAD29238BH,PEAD19225BH,PEAD19225BL,PAAD18010SH,PSAD18015BM,PAAD06010BH,PSAD18015BL,PAAD18010SL,PSAD19225SM,PEAD29238BM,PSAD19225SL,PEAD29238BL,PAAD06010BL,PAAD18010SM,PAAD18015SM-,PS SERIES-8010,PAAD28025BH-,PSAD08015SM,PSAD18015SH,PS SERIES-8015,PS SERIES-9225,PE SERIES-A238,PS SERIES 6025,PAAD28015BM-,PSAD18015BH,PAAD19225BH-,PA SERIES-8015,PA SERIES-9225,PSAD16025SL,PAAD28025BH,PS SERIES-A238,PSAD08015SL,PE SERIES-9225,PS SERIES 4010,PSAD08015BM,PSAD08015BL,PEAD48025BH,PEAD48025BM,PAAD28025SL,PAAD28025SM,PEAD48025BL,PSAD16025BH,PE SERIES 6025,PS SERIES-6010,PAAD18025BH-,PAAD19225SH-,PS SERIES-6015,PSAD06015BM,PA SERIES 6025,PSAD06015BL,PAAD28025BL,PAAD28025BM,PAAD04010BLXXXX,PSAD16025BL,PSAD16025BM,PAAD08010BH,PAAD08010BM,PA SERIES-8010,PAAD08010BL,PAAD28025SH,PAAD16010BM,PSAD06015SM,PSAD06015SL,PAAD16010SH,PAAD18015SH-,PS SERIES-6025,PAAD16010SM,PAAD07010BL,PAAD07010BM,PAAD07010BH,PAAD17010BM,PA SERIES 6010,PAAD17010SL,PAAD18025SM-,PAAD29225BM-,PAAD17010SM,PAAD17010SH,PA SERIES 6015,PAAD07010SM,PAAD07010SL,PAAD07010SH,PSAD16015SL,PSAD16015SM,PAAD17010BL,PE SERIES A238,PAAD17010BH,PS SERIES 5010,PAAD18025SL-

选型指南 - BOYD - 2021/12/16 PDF 英文下载

BOYD（宝德）Max Clip System™散热系统选型指南

目录- Introduction of The Max Clip System™ The Max Extrusion Index The Max Clip System™ Profiles The Max Clip System™ Clips Max Clip Assembly Ideas

型号- 78280,78040,0SA69,BS202,82935,782403B01180,78285,0SA74,78200,78045,CLP212M,CLP212P,78205,82940,CLP212S,CLP212T,78390,780653U00980,0SA79,78270,78030,78275,82925,782403U00980,78035,78310,82930,782403U00590,BS060,780653U00590,82895,780653B01180,78315,82890,0SA80,78060,78185,78220,782403B00590,78345,82965,78105,83015,0SA55,78225,82960,83010,BS034,78290,78050,78295,82945,780653B00790,780653U01180,0SA61,82955,78215,782403B00980,78335,82950,83005,83000,0S567,78080,780653B00980,0SA24,78240,78085,78360,82985,BS093,BS094,78245,82900,78405,82980,78190,78070,BS014,78040XXXXXXX,78075,78350,78195,BS138,78110,78230,82975,782403U00790,78355,82970,81400,780653U00790,83020,CLP212,78260,78380,78020,BS105,78385,BS070,78265,82920,78025,78300,782403B00790,78305,82005,82885,82880,78090,82905,78095,78370,78250,78010,78255,82875,78375,78015,82910,780653B00590,782403U01180,BS121,0SY94,82990,82870

选型指南 - BOYD,爱美达 - 2018/11/16 PDF 英文下载

4U Coolant Distribution unit Liquid cooling solution

数据手册 - BOYD - 2024/1/23 PDF 英文下载查看更多版本

In-Row Coolant Distribution Unit Liquid Cooling Solution

数据手册 - BOYD - 2022/5/5 PDF 英文下载

ATP（华腾国际）DRAM存储模块和NAND闪存产品选型指南（英文）

目录- Company Profile Segment Challenges and Solutions Thermal Solutions Endurance Solutions Security Solutions CFexpress & USB 3.0 Value Line SSDs DDR5 DRAM SOLUTIONS FLASH SOLUTIONS Flash Products Naming Rule Solutions & Technologies Flash Technology Overview table Complete Flash Spec Overview & Product Dimensions

型号- A750PI,E650SC SERIES,S600SC,B800PI,S750 SERIES,S600SI,S600SCA,E750PC SERIES,B600SC,N700PC,S700SC,E650SC,A750 SERIES,E600VC,S800PI,A750PI SERIES,I800PI,A600VC,A650SI,A650SC,N700 SERIES,S650SI,N750,N750PI,A800PI,A700PI,N700SI,N650 SERIES,E600SAA,N700SC,A750,N600SC,A600VC SERIES,E600SA,E650SI,E650SI SERIES,N750 SERIES,E700PIA,TR-03153,N600SI,S650,S650SC,E700PAA,N650SIA,E600SI,B600SC SERIES,S750SC,S600SIA,I700SC,N650SI,N600VI,E600SIA,E750PI,N650SC,N750PI SERIES,N600VC,I600SC,E750PC,S700PI,A650 SERIES,N650,N600 SERIES,N600VC SERIES,S650 SERIES,A650,AES-256,E700PI,A600SI,E750PI SERIES,N700PI,E700PA,S750,S750PI,E700PC,A600SC

选型指南 - ATP - v1.0 - 012023 PDF 英文下载