BOYD Heat Exchanger Solution for Alternative Energy
Introduction
BOYD was chosen by an alternative/renewable energy company to design, simulate, prototype and test a solution for a high temperature thermoelectric generator. The objective was to use computational fluid dynamics (CFD) analysis to determine the most beneficial design for the heat exchanger and liquid cold plate, which have to maintain a temperature differential of 500℃ across a thermoelectric module.
Challenge
●Boyd selected the proper material for the heat exchanger where gas temperatures could surpass 1500℃.
●Boyd constructed a test rig to withstand very high temperatures to closely approximate the application.
●Due to high operating temperatures, Boyd took radiation into account, which is often neglected in many forced airflow cooling solutions.
●Boyd researched high-temperature thermal interface materials as standard interface materials were not appropriate for this application.
Solution
Several CFD models were created and run to optimize heat exchange geometry. The final designs were presented to the customer with recommendations as to which one would be most beneficial.
Two hardware designs were selected for prototype and performance testing in Boyd’s Laconia facility. Mechanical mock-ups were used to provide the most accurate thermal properties and data throughout testing. Testing of the actual thermoelectric modules then followed.
Results
A detailed CFD model was used to simulate the system. Using the prototypes, testing was performed to gather data. Data from the prototype was used to further refine and finalize the CFD model based on the results.
Detailed material properties investigation, coupled with CFD analysis enabled the selection of material used to withstand the generator’s high operating temperatures.
Concurrent engineering between Boyd and the customer was practiced to meet engineering and timeline goals.
- |
- +1 赞 0
- 收藏
- 评论 0
本文由莫子若转载自BOYD Official Website,原文标题为:Alternative Energy,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。
相关推荐
The BOYD Specialty Vehicle Battery Liquid Cold Plate Increases Thermal Performance While Decreasing the Weight of the Battery Pack by over 40%
When creating a new series of batteries for electric vehicles (EVs), a leading battery producer approached Boyd to design new liquid cold plates for the battery packs. The new battery packs would be featured in large electric specialty vehicles (such as fire and refuse vehicles) which require extensive amounts of power, leading to strict thermal and weight management requirements.
The European Space Agency partnered with BOYD, for Its INWIP Project: Innovative Wickless Heat Pipe Systems
The European Space Agency partnered with The European Design Engineering team of Boyd, for its INWIP project: Innovative Wickless Heat Pipe Systems. The purpose of the project was to study the behaviour of a Wickless Pulsating Heat Pipe System in micro-gravity conditions. The extreme conditions and complexity of the technology.
Infineon Continues to Partner with Boyd to Develop Improved Systems and Solutions for Cooling Electronics in HEV/EV
Infineon Technologies continues to partner with Boyd to develop improved systems and solutions for cooling electronics in hybrid and electric vehicles (HEV/EV). We see that EV and HEV production and consumer adoption is exponentially growing and will continue to as environmental standards push for cleaner, more compact, and less expensive transportation.
热交换器、冷却器和冷却剂分配装置(CDU)
型号- RC045,6000 SERIES,6000,5000,4000,5000 SERIES,ES SERIES,4000 SERIES,ASPEN,ASPEN SERIES,RC011,RC022,RC030
铝真空钎焊部件和组件
描述- 该资料介绍了Boyd公司提供的铝真空钎焊组件和组装服务。内容包括概念生成、工程设计、开发、认证和批量制造的全套服务。产品包括冷板、热交换器和机架,适用于军事/航空航天、医疗、电力电子和通信市场。技术数据涵盖了材料解决方案的性能、可靠性、测试标准和应用。
6000系列铜管翅式换热器技术数据表
描述- 本资料介绍了两种铜管翅片式换热器:6000系列和OEM线圈。6000系列采用不同管路配置,黑色涂层的铜翅片提高耐腐蚀性,并包含风扇板;而OEM线圈则使用铝翅片且未经涂层处理,侧板为镀锌钢材质。两者都提供高性能和可靠性,适用于多种应用。
型号- M14‐120,6000,6310G3,M14‐240,6105G1,6340G2,M05‐050,6110G1,6120G1,6320G3,6000 SERIES,M10‐080,M10‐160,M05‐100,6210G1,6220G1
电子商城
登录 | 立即注册
提交评论