BOYD Thermal Displacement is Designed for Customer‘s Wearable Electronic Device

时间： 2024-07-01 来源：BOYD Official Website

技术问答

Introduction

Wearable technology is a growing field where the implementation spans from defense to commercial and industrial applications. The compact and lightweight aspects of augmented reality devices can create challenges and design needs for thermal, sealing and protection. The following is based on a customer who required thermal displacement designs on their wearable electronic device.

Challenge

The wearable devices involved an array of PCB and electronics with multiple antennas which were initially sealed into aplastic housing. Thermal testing revealed high temperature issues on the internal components and the exterior surfaces that touch the body. Original designs had a small heat sink for the CPU but its effectiveness in solving thermal issues was unclear.

The challenges of creating a safe and comfortable exterior temperature, facilitating signals to the antennas, and keeping the inside devices cool were presented to the BOYD team. Within a stipulated time, we were to predict and improve the thermal performance of the glasses in a natural convection environment with plastic casing material over the antenna area.

Solution

Boyd created a CFD model of the existing device and fine-tuned the model parameters to match thermal testing data that was provided. The top aluminum spreader was modified to enhance radiative and convective heat transfer by increasing its effective surface area. Next the conductive heat transfer throughout the device was optimized to reduce temperature gradients between the hot spots and exterior surfaces. Strategically placed graphite sheets were added to spread the heat while insulating material was used to isolate heat from surfaces that will be in contact with the skin of the user.

To improve the aesthetics of the device, the aluminum spreader was mounted to the PCB suing bosses and numerous locations. The PCB itself was used as a part of the thermal system which enhanced performance. Additionally, the gap between aluminum spreader and critical devices on the PCB were filled using thermal interface material.

The baseline simulation results closely met the prototypes thermal test data. The top aluminum spreader was effective in removing heat from the systems. There was significant improvement to the aesthetics and usability by introducing other conductive and insulating materials such as pourable thermal interface material, graphite, foam, and the PCB itself.

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本文由莫子若转载自BOYD Official Website，原文标题为:Augmented Reality，本站所有转载文章系出于传递更多信息之目的，且明确注明来源，不希望被转载的媒体或个人可与我们联系，我们将立即进行删除处理。

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型号- 8863-0150,8404-0121-XX,8906-0171-XX,8560-0099-XX,8904- 0129-XX,8907-0140-XX,8104-0104-40,8410-0105-50,8516-0201-XX,8908-0108-XX,BMI-S-209-F,8856-01C3,4740,8401-0133-XX,8863-0140,8863-0145,8907-0174-XX,8563-0133-XX,8563-0108-XX,8403-0106-50,8563-0213-XX,8901-0117-XX,8403-0105-XX,8863-0130,8863-0135,4741,4742,4744,4502,8412-01XX-54,8412-01XX-52,8915-0130-XX,8408-0251-XX,8901-0176-XX,8412-01XX-55,4520,8918-0105-XX,8402-01XX-XX,8412-01XX-50,8415-0112-64,8413-0105-64,8863-0120,4518,8904-0129-XX,8901-0140-XX,8103-0101-40,8863-0125,4512,4513,8401-0121-XX,4516,4517,8563-0131-XX,4531,8863-0196,8401-0155-XX,8412-01XX-61,8412-01XX-60,8863-0197,8560-0143-XX,4N64EF51N00225,4529,4N64EM51N00171,8863-0198,8863-0199,8103-0125-40,8907-0129-XX,4522,4524,4525,8908-0180-XX,4528,2238 -.25,8563-0077-XX,8103-0113-40,BMI-S-207-F,4541,4542,4N64ER51N00225,8863-0180,8104-01XX-48,8104-01XX-49,8908-0118-XX,8415-0110-64,8863-0183,8516-0211-XX,8863-0184,8909-0122-XX,4532,BMI-S-305,8905-0157-XX,4533,4534,4536,4537,SNC70-RXP,8401-0123-XX,8868-0085,8560-0330-XX,8903-0171-XX,4791,4N64EP51N00171,4792,88980001XXA,4795,8863-0170,8401-0111-XX,8905-0180-XX,8863-0175,8409-0173-50,8868-0084,8868-0081,8902-0135-XX,8904-0105-XX,8563-0089-XX,8860-0093-100-XX,4302,4786,4787,4788,4789,4548,8563-0165-XX,8902-0101-XX,8868-0075,4320,8863-0160,8101-0104-40,8868-0070,8863-0165,8409-0106-50,88900001XXA,8414-0108-64,8402-0102-XX,4796,4797,4798,8403-0115-XX,S363-0120,4315,4799,8563-0143-XX,8563-0106-XX,*4500,4571,*4501,4330,4573,8910- 0125-XX,4575,323S,8860-0093-324-XX,8416-0320-22,8401-0113-XX,97-568*,8563-0090-XX,2388,8904-0137-XX,4325,4568,8404-0118-XX,8416-0120-23,8912-0140-XX,8101-01XX-49,8101-01XX-48,8101-01XX-47,4582,8412-0104-50,4583,4584,4100,8903-0122-XX,8101-0102-40,8101-01XX-41,8417-3XXX-62,8101-01XX-40,8416-0320-21,4N64EW51N00281,8103-0103-40,*77-091,4579,4339,8563-0279-XX,8909-0178-XX,8410-0107-50,8890-MGS103072-93,8908-0157-XX,4591,4593,4594,4110,4111,4112,4596,8414-0104-64,4597,4355,4113,77-090B,8408-0212-XX,8903-0110-XX,8563-0255-XX,2240 -.25,77-110,8911-0102-XX,4105,4106,8104-0106-40,8401-0101-XX,4349,8103-0115-40,4360,4361,4120,8300-0100-44,8906-0116-XX,4363,4121,4123,4365,8563-0079-XX,8860-0093-300-XX,77-100,77-101,4356,4114,8908-0101-XX,8402-0106-XX,4599,4357,4115,8102-0209-40,4358,5206,4359,4117,8907-0107-XX,8902-0108-XX,4370,*4300,8406-01XX-55,4372,8907-0109-XX,8406-01XX-54,4131,97-630,8403-0107-XX,97-631,4375,4133,97-632,4134,4376,8416-0120-57,97-633,8563-0211-XX,97-634,8916-0135-XX,8563-0080-XX,8906-0175-XX,8401-0103-XX,8406-01XX-60,4368,4126,8563-0257-XX,8862-0105,8907- 0129-XX,8104-0108-40,SNN60-RXP,8910-0125-XX,8862-0100,8406-01XX-61,4N64EK51N00138,8905-0116-XX,8413-0103-64,4142,8860-0032-324-XX,8909-0102-XX,4143,97-620,97-621,4387,97-622,97-623,97-624,8860-0032-150-XX,8908-0177-XX,8401-0137-XX,97-627,97-628,97-629,8404-0108-XX,8402-0104-XX,8912-0150-XX,8414-0106-64,4136,8408-0200-XX,4379,8102-0207-40,8909-0168-XX,8406-01XX-52,8563-0128-XX,8406-01XX-50,4392,4150,4394,97-610,97-611,4157,97-612,97-613,97-614,8904-0125-XX,97-615,97-616,SNL60-RXP,97-618,8560-0145-XX,97-619,4391,8903-0156-XX,8560-0097-XX,*77-083,*77-084,*77-085,8901-0107-XX,4389,8906-0118-XX,4148,*77-082,8516-0203-XX,4161,4163,8412-0102-50,4164,8563-0327-XX,8904-0170-XX,8563-0069-XX,4168,97-603,97-604,97-605,0095-X997-00,8901-0130-XX,97-606,97-607,4160,*77-078,*77-079,M83528/002X006,8103-0105-40,8907-0176-XX,8862-0114,4158,8862-0113,8401-0125-XX,8862-0112,4172,4173,8864-2618,4176,8907-0157-XX,8906-0107-XX,4179,97-438,4170,4171,8912-0102-XX,89XX-01XX-43,8103-0106-40,89XX-01XX-42,8918-0135-XX,89XX-01XX-40,77-106D,4169,8860-0100-100-XX,4184,8403-0112-XX,4186,8104-0109-40,4189,4N64EH51N00290,3363-0197,8864-3714,4181,BMI-S-201-F,8864-3715,4182,8401-0127-XX,2238 - S,77-105C,8402-0108-XX,843X-2XXX-X,8911-0145-XX,8414-01XX-65,8414-01XX-64,8404-0115-XX,4194,97-650,8103-0118-40,4198,8907-0180-XX,4199,8403-01XX-55,8403-01XX-54,8560-0311-XX,8403-01XX-52,8902-0150-XX,4192,8401-0115-XX,8403-01XX-50,8860-0125-300-XX,8408-0245-XX,3027-235,8563-0161-XX,BMI-C-010-*,8905-0137-XX,8910-0140-XX,97-640,8408-0209-XX,8904-0168-XX,8409-0158-50,8403-0101-50,97-645,97-646,8911- 0125-XX,8403-01XX-60,8913-0140-XX,8403-01XX-61,8415-0106-64,8914- 0130-XX,8909-0105-XX,8902-0117-XX,8563-0116-XX,8404-0105-XX,BMI-S-210-F,8401-0117-XX,M83528/009X002,M83528/009X001,8904-0156-XX,8864-0231,8516-0205-XX,M83528/009X005,8560-0435-XX,M83528/009X004,8410-0101-50*,8563-0071-XX,M83528/009X003,M83528/009X009,M83528/009X008,M83528/009X007,8904-0110-XX,8409-0168-50,8408-0257-XX,8864-3515,3078-500,8563-0254-XX,8910-0105-XX,8415-0104-64,8907-0101-XX,8300-0038-44,8403-0109-XX,8906-0109-XX,8563-0095-XX,8103-0108-40,8911-0135-XX,8860-0032-300-XX,8902- 0129-XX,8901-0110-XX,8905-0175-XX,8915- 0130-XX,8414-01XX-56,SNK55-RXP,8401-0105-XX,97-440,8403-0110-XX,8902-0174-XX,8917-0130-XX,8102-0205-40,8414-0103-64,BMI-C-006,5092,BMI-C-002,BMI-C-001,BMI-C-004,8913-0150-XX,8904-0178-XX,M83528/009X013,M83528/009X012,M83528/009X011,M83528/0

选型指南 - LAIRD - FEB2022 PDF 英文下载

中石科技（JONES）EMI屏蔽材料选型指南

目录- EMI Shielding Materials Introduction EMI Conductive Elastomer EMI Form-In-Place (FIP) Gasket EMI Absorbing Material EMI Fabric & Foam Gasket EMI Accessory Components

型号- 11-X54-183-0000,24-133,17-X2X-052-0000,11-X01-007-0000,11-X54-166-0000,11-X54-019-0000,11-X54-098-0000,11-X54-104-0000,11-X54-149-0000,17-X2X-035-0000,11-X07-073,17-260-002-556B,11-X03-017-0000,17-XXX-YYYY-ZZZZ,24-143,11-X05-015-0000,11-X54-020-0000,11-X31-001-0000,17-X2X-023-0000,11-X54-082-0000,11-252-002-0000,24-133 SERIES,11-252-216-0002,11-X03-005-0000,17-X2X-064-0000,17-X1X-025-0000,27-111-0250,11-232 SERIES,11-X54-217-0003,17-X2X-018-0000,11-7 31,11-X31-063-0000,11-252-144-0000,11-X54-178-0000,11-X-32-C-YYY-ZZZZ,24-133-YYY-ZZZZ,11-252-009-0000,24-111,17-X2X-047-0000,11-X31-058-0000,22-301 SERIES,24-113,22-301,11-6 31,27-111-0100,11-252-120-0000,11-X03-030-0000,11-X54-065-0000,17-X2X-073-0000,17-X2X-076-0000,24-123,17-X1X-008-0000,17-X2X-006-0000,11-252-047-0000,14-630R,11-X54-100-0000,27-111-0350,11-85XA,11-252-233-0001,27-111-1200,11-85XB,11-X54-094-0000,17-X1X-021-0000,11-252-006-0000,11-252-233-0002,11-X54-191-0000,11-X54-113-0000,11-X54-158-0000,11-X54-213-0000,11-X54-027-0000,11-X54-091-0000,11-252-023-0000,17-X2X-044-0000,11-X-XX-C-YYY-ZZZZ,24-113-YYY-ZZZZ,17-X2X-043-0000,11-X07-034,27-111-0200,11-252-107-0000,22-102 SERIES,11-252-119-0000,11-7 5X,11-X07-039,11-252-224-0001,24-113C SERIES,24-111 SERIES,11-252-224-0002,11-X03-010-0000,14-6-XX-A-YYY-ZZZZ,11-X01-003-0000,11-X31-088-0000,11-X54-162-0000,11-X54-209-0000,17-X2X-059-0000,17-XXX SERIES,11-X54-074-0000,11-25X SERIES,17-X2X-015-0000,11-X06-004-0000,11-252-136-0000,17-X2X-072-0000,11-252-141-0000,11-X31-025-0000,14-616,14-615,17-X2X-061-0000,11-X54-180-0000,11-X31-122-0000,11-7 SERIES,11-X01-027-0000,11-7XX SERIES,11-X54-208-0000,11-X54-016-0000,11-X01-012-0000,22-101,22-102,22-101-002-0000,11-X07-012,11-X 5X SERIES,11-X07-013,17-X1X-004-0000,27-111-0300,17-X2X-039-0000,22-101-002-0002,22-101-002-0001,11-X54-187-0000,11-X07-019,11-252-096-0000,11-X54-007-0000,11-X 31,11-X 32,17-132-003-0000,11-X54-196-0000,17-X2X-068-0000,11-X51 SERIES,11-X54-045-0000,11-X54-171-0000,17-X2X-014-0000,11-X07-007,11-X31-109-0000,11-X54-202-0000,17-X1X-013-0000,11-252-145-0000,17-X2X-019-0000,11-X54-105-0000,11-X05-014-0000,22-001,17-260-003-719B,11-X05-028-0000,11-X54-153-0000,17-X1X-007-0000,11-X54-049-0000,11-X54-198-0000,11-252-015-0000,27-121-0050,11-X54-004-0000,17-X2X-005-0000,11-252-201-0000,24-113C-YYY-ZZZZ,11-252-027-0000,11-X54-165-0000,11-X54-170-0000,11-X54-006-0000,11-252-213-0001,17-X1X-022-0000,17-X2X-020-0000,11-X54-085-0000,27-1 SERIES,11-X54-167-0000,17-X2X-007-0000,17-X2X-067-0000,17-X5X-001-0000,11-X54-110-0000,17-X2X-053-0000,11-X54-047-0000,11-X-31-A-YYY-ZZZZ,11-6 SERIES,17-X1X-012-0000,17-X2X-063-0000,11-252-211-0001,17-X2X-010-0000,11-X 5X,17-260-001-420B,17-X1X-017-0000,17-260-004-696B,11-252-208-0001,11-X03-014-0000,11-X31-035-0000,11-X54-087-0000,11-252-135-0000,17-X2X-032-0000,18-XXX-YYY-ZZZ,17-X2X-009-0000,17-X2X-070-0000,11-X54-109-0000,11-X54-040-0000,17-X2X-057-0000,11-252-063-0000,24-143 SERIES,11-252-236-0001,11-9 31,17-X2X-022-0000,11-252-025-0000,11-X54-059-0000,22-102-002-0002,11-X01-013-0000,11-X54-163-0000,11-X54-097-0000,17-X1X-005-0000,22-102-002-0000,11-X54-160-0000,24-113C,22-102-002-0001,17-X2X-027-0000,11-252-098-0000,11-252-123-0000,17-X2X-030-0000,11-X5X,11-632,27-111-0050,11-X01-015-0000,11-252-007-0000,17-132-007-0000,17-X1X-015-0000,21-111,22-101 SERIES,11-X54-112-0000,27-121-0250,11-232A,11-232B,11-252-010-0000,11-252 SERIES,11-X51,11-X54-090-0000,11-85X,11-252-218-0000,11-252-221-0001,17-X2X-012-0000,11-X54,11-X54-014-0000,11-X54-077-0000,17-X2X-075-0000,21-121,11-X02-011-0000,11-25XA,11-25XB,18-XXX SERIES,11-85X SERIES,11-X54-060-0000,17-X2X-045-0000,17-X1X-020-0000,11-X54-102-0000,17-X2X-002-0000,17-X2X-055-0000,11-X54-080-0000,11-X54-095-0000,17-X2X-040-0000,11-X-XX-B-YYY-ZZZZ,11-252-143-0000,11-252-218-0002,11-9 5X,11-X54-042-0000,11-X02-016-0000,27-121-0150,24-111-YYY-ZZZZ,11-252-065-0000,14-6-XX-B-YYY-ZZZZ,11-X 32 SERIES,11-X54-215-0001,11-X54-107-0000,11-X02-001-0000,17-X2X-017-0000,11-X31,11-X31-037-0000,17-X2X-065-0000,11-X32,11-X01-005-0000,27-111-0150,11-X54-067-0000,11-252-017-0000,17-X1X-010-0000,17-X1X-023-0000,11-1 31,17-X1X-006-0000,11-X54-022-0000,24-113C-001,17-X SERIES,17-X2X-004-0000,17-X2X-049-0000,11-X31-020-0000,17-X2X-021-0000,11-252-146-0000,17-X2X-066-0000,11-252-062-0000,11-X05-001-0000,11-X54-079-0000,11-65X,11-X01-009-0000,22-XXX-YYY-ZZZZ,11-X54-096-0000,11-X54-203-0000,11-7XX,11-X54 SERIES,11-X02-006-0000,17-X2X-050-0000,17-X2X-037-0000,27-121-0200,11-X31-036-0000,11-9 SERIES,11-X02-002-0000,22-001 SERIES,24-143-001,11-X5X SERIES,11-252-095-0000,11-X31-098-0000,17-X1X-011-0000,11-X01-026-0000,11-252-057-0000,11-1 SERIES,27-121-0350,11-X54-173-0000,17-X2X-016-0000,27-121-1200,11-X31-104-0000,11-X02-018-0000,17-X1X-002-0000,24-123-YYY-ZZZZ,11-X-XX-A-YYY-ZZZZ,17-X,11-X 31 SEREIS,11-X54-106-0000,17-X2X-054-0000,11-X-32-A-YYY-ZZZZ,11-252-066-0000,17-X2X-028-0000,17-132-001-0000,11-X03-007-0000,17-X2X-025-0000,11-X01-010-0000,18-XXX,22-102-005-0002,11-X31-089-0000,11-X31-086-0000,11-

选型指南 - 中石科技 - Version No. 2022_V.A.0 - 2022/8/23 PDF 英文下载

专为工业大功率设计，爱美达（Aavid）提供综合热管理解决方案——世强硬创沙龙2019

描述- Thermal Management Critical to Products that Keep the World Running

培训文档-市场策略及竞争分析 - 爱美达 PDF 中文下载

Bio-Rad Utilized BOYD Insulation Scheme and Thermal Interface Materials and Implemented It into Their Thermal Cycler Design

This Bio-Rad Thermal Cycler has now been in use for several years with excellent results. Over the years, the final products have maintained their accuracy and reliability and Bio-Rad is known for their robust, high performing PCR amplification equipment.

应用方案发布时间 : 2024-06-30

ATP（华腾国际）DRAM存储模块和NAND闪存产品选型指南（英文）

目录- Company Profile Segment Challenges and Solutions Thermal Solutions Endurance Solutions Security Solutions CFexpress & USB 3.0 Value Line SSDs DDR5 DRAM SOLUTIONS FLASH SOLUTIONS Flash Products Naming Rule Solutions & Technologies Flash Technology Overview table Complete Flash Spec Overview & Product Dimensions

型号- A750PI,E650SC SERIES,S600SC,B800PI,S750 SERIES,S600SI,S600SCA,E750PC SERIES,B600SC,N700PC,S700SC,E650SC,A750 SERIES,E600VC,S800PI,A750PI SERIES,I800PI,A600VC,A650SI,A650SC,N700 SERIES,S650SI,N750,N750PI,A800PI,A700PI,N700SI,N650 SERIES,E600SAA,N700SC,A750,N600SC,A600VC SERIES,E600SA,E650SI,E650SI SERIES,N750 SERIES,E700PIA,TR-03153,N600SI,S650,S650SC,E700PAA,N650SIA,E600SI,B600SC SERIES,S750SC,S600SIA,I700SC,N650SI,N600VI,E600SIA,E750PI,N650SC,N750PI SERIES,N600VC,I600SC,E750PC,S700PI,A650 SERIES,N650,N600 SERIES,N600VC SERIES,S650 SERIES,A650,AES-256,E700PI,A600SI,E750PI SERIES,N700PI,E700PA,S750,S750PI,E700PC,A600SC

选型指南 - ATP - v1.0 - 012023 PDF 英文下载

Eccosorb® LS Lossy, Flexible, Foam Microwave Absorber

型号- LS-20,ECCOSORB® LS,LS-22,LS-30,LS-18,ECCOSORB LS,LS-28,LS-14,LS-24,LS-16,LS-26

数据手册 - LAIRD - 070116 PDF 英文下载

BOYD‘s Electric Vehicle Radiator Cooling Solution

A manufacturer of electric vehicles sought Boyd, in a thermal design challenge with cooling their radiator. Boyd developed a practical solution while meeting a strict cost per unit in production.

应用方案发布时间 : 2024-06-30