Heat Pipes for Power Control Case Study

2024-06-29 BOYD Official Website
heat sink,heat pipes,BOYD heat sink,heat pipes,BOYD heat sink,heat pipes,BOYD heat sink,heat pipes,BOYD

Power Control Challenge

A manufacturer of industrial appliances had a new power conditioning and control system with very limited heat sink space available. The new system had three high power IGBT’s in close proximity with a small thermal window due to a 50℃ max ambient temperature condition. To compound the complexity of the project, there was a transient condition to the system that would double the power for 1 minute every 10 minutes. BOYD, had assisted many other projects with similar form factors although not with this level of power.


The cabinet that housed the heat sink had two fans for forced convection but the airflow was shared with another heat sink to cool an SCR. Although the heat sinks were fully ducted to force all of the available air through them, the top of the system was obstructed by baffling the restricted 65% of the airflow. The new heat sink design would need to mind the difficult balance of airflow vs pressure drop through the entire cabinet.


Solution

Similar applications in the past had been addressed by Boyd with extruded solutions but with this high power the fin density of an extrusion was not going to cut it. A bonded fin approach with higher fin density was adopted to increase the surface area for heat transfer. The next performance enhancement was to spread the power throughout as much of the base as possible to lower the temperature of the localized hot spots. Using multiple heat pipes under each IGBT, the effective footprint of each device was increased. This made it easier for heat to get into the fins that were not directly over the IGBT’s.


The heat pipes embedded in the base helped to meet the thermal requirements for the 9 minute steady state but the performance was still lacking for the double power 1 minutes transient state. To give the heat sink a performance bump, heat pipes were run from the top of the base and then in through the middle of the fins. By transporting heat to the middle of the fins, the fin tips furthest from the base became more effective.


Following extensive thermal CFD design work, prototypes were built and tested with passing results. This design is now in successful mass production.


The end result was a very efficient heat sink that took up no more volume than a typical extruded or plain bonded fin heat sink.

授权代理商:世强先进(深圳)科技股份有限公司
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本文由莫子若转载自BOYD Official Website,原文标题为:Heat Pipes Power Control,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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_G,560200W00000G,530510U00000G,TV1505G,501303,8223-CL03G,513201B02500G,100000F00000G,7721-15NG,10-6326-28G,533401B02552G,53-03-2,10-L4LB-05G,374524B00035G,530862B05162G,566010,507302J00000G,592502U03400G,7142DG,7721-1PPSG,530101B00150G,43-18-1G,4170G,6110,374824B60024G,592502B03400G,579604,533602,533601,574502B03300G,6109,501000J00000G,53-77-9G,529702B02500G,519903B00000G,6021PBG,577202,576103,335224B00032G,6381BG,530101,530102,574902B00000G,577002B04000G,6032DG,581001B02500G,529801B02500G,6374,5901G,573300D00000G,574402B00000G,501503B00000G,530801B05150G,6043PBG,7717-86G,569022B0 00 00G,579802B03300G,505103B00000G,507102,10-5597-22G,500203B00000G,573400D00010G,6380,579402,101700F00000G,551002,577500B00000G,MS15795-804,MS15795-805,506003,508700B00000G,576802U00000G,579302B00000G,6396,578205B00000G,6399,6398,7109DG,2332B-TACHG,574204B03300G,7717-3G,520329B00000G,579103B00000G,BW63-4G,579802,533402,10-TNT2-01G,533401,6399B-P2G,371824B00032G,102000F00000G,529901B02500G,6021BG,7173DG,6230DG,59 _ _ 02B034 00G,7021B-MTG,520103,506003B0 _ _ 00G,7717-4G,533422,531002,533421,533601B02552G,533422B02552G,108000F00000G,576303,579604B00000G,2518B-EP11-BGS2G,372924M02000G,6237PBG,507302 _ 000 00G,7022,563002,7021,7023,7717-5G,7025,6110PBG,2321B-TACHG,7020,7721-5PPS,BW63-2G,577404,530714B00000G,519803B00000G,533622,584000B03500G,531202,533621,7019,371824B00034G,10-5597-02G,577404B00000G,501403B00000G,591202B00000G,6203PBG,336314B00000G,200000F00000G,520328,576 _ 03B 0 00 00G,520329,575002,580500B00000G,335224B00034G,504222B00000G,10-BRD2-01G,6109PBG,566902B03100G,519703,7717-7G,577922B00000G,T410R,578505B00000G,513101B02500G,6374BG,505303,533621B02552G,576602B00000G,533202B02551G,374224B60023G,2327B-CP50G,6396B-P2G,7717-8G,4177G,575300B00000G,4949G,374724B00032G,TV40G,6396BG,335314B00000G,7038BG,6225B-MTG,505403B00000G,530714,615653B00250G,373224M00032G,374424B00035G,132000F00000G,574102,10-BRD1-01G,504222,533301B02551G,501706B00000G,574802B0 _ _ 00G,520327B00000G,125700D00000G,10-BRD1-04G,532702B02500G,533802,579206V00000G,505103,374124B00035G,575603,574802B03300G,5005-25NG,TC1,566902,TC6,TC7,115200F00000G,531102B02500G,10-BRD1-03G,533001B02551G,542502,533502B02552G,501200B00000G,542502B000 _ _G,513302B02500G,576203B00000G,374424B00032G,579902B00000G,320205B00000G,10-BRD1-07G,116200F00000G,375424B00034G,507302,335114B00032G,4171G,161000F00000G,529801B000 _ _ G,350G,374524B60023G,10-BRD1-05G,532702,375124B00035G,530102B00100G,374124B00032G,513002B02500G,551002B00000G,577002B00000G,513202,513201,6049PBG,46-77-9G,7023BG,7717-122G,506902,351G,PF435G,7019PBG,375124B00032G,533622B02552G,110G,7721-10PPSG,593101,7023B–_G,10-L4LB-11G,374124B60023G,529801,529802,6070B– G,574602,533721

2021/12/16  - BOYD  - 选型指南 代理服务 技术支持 采购服务

SEMITEC(石塚)定制传感器(NTC热敏电阻组件)选型指南

目录- Basic thermistor characteristics & application circuit example    OA Equipment's sensor    Automotive sensor    Medical sensor    Home Appliances' sensor    Industrial Equipment's sensor    Standard Assembly Product   

型号- 103AT-11,203AT-11,EC2F503A2-70456,ED5F103A2-ASSY-4,EC2F103A2-40113-600AY,EC2F203A2-70030,EC2F104A2-60109,EC2F102A2-71014,EC2F202A2-71048,103JT-025-600AY,202AT-11,502AT-11,EC2F103A2-40113,102AT-11,EC2F103A2-XXXXX,EC2F502A2-40103,104AT-4-ASSY-5,XXXAT-11,103AT-2-34119,EC1K103A2-17E011,EF1M493NT-ASSY-1/2

2019-08-30  - SEMITEC  - 选型指南 代理服务 技术支持 采购服务

BOYD(宝德)散热风扇和鼓风机选型指南

目录- Fan Description    PA Series    PS Series    PE Series    Customization    Accessories   

型号- PSAD1A238BM,PAAD16015BH,PA SERIES-4010,PAAD05010BM,PAAD19225BH,PAAD16015BL,PAAD16015BM,PSAD1A238BL,PAAD28025BM-,PAAD29225SM-,PSAD1A238BH,PAAD05010SH,PE SERIES 9225,PAAD16015SH,PEAD26025BH,PAAD16015SL,PAAD05010SM,PAAD16015SM,PEAD28025BM,PS SERIES 8015,PS SERIES 9225,PAAD28015BH-,PA SERIES 8010,PS SERIES 8010,PA SERIES 8015,PA SERIES 9225,PSAD04010SH,PSAD04010SL,PSAD18010SH,PSAD04010SM,PAAD18015SH,PSAD18010SL,PEAD28025BL,PAAD18015BL,PSAD04010BM,PAAD18015BM,PEAD26025BL,PEAD28025BH,PEAD26025BM,PSAD18010SM,PEAD49238BL,PSAD04010BH,PEAD49238BM,PEAD49238BH,PSAD04010BL,PAAD05010BH,PS SERIES 8025,PAAD18015SM,PAAD18015SL,PAAD29225BL-,PSAD18010BH,PEAD48038BH,PSAD18010BM,PSAD18010BL,PEAD48038BL,PAAD18025SH-,PSAD08010BM,PAAD28015SM,PSAD08010BL,PEAD16025BL,PAAD18025SH,PEAD16025BM,PEAD48038BM,PE SERIES-8038,PAAD18025BL,PAAD18025BM,PAAD06015SL,PAAD28015SH-,PS SERIES-5010,PAAD06015SM,PAAD28015BM,PAAD15010BH,PAAD06015SH,PSAD08010SM,PSAD08010SL,PAAD18025SM,PAAD06015BH,PAAD18025SL,PAAD15010BB,PAAD06015BM,PAAD06015BL,PE SERIES,PA SERIES-8025,PAAD15010SH,PAAD29225SL-,PAAD15010BM,PE SERIES-8025,PSAD14010BH,PAAD15010SB,PSAD14010BL,PSAD14010BM,PS SERIES-A225,PAAD18025BH,PA SERIES 7010,PE SERIES-9238,PAAD15010SM,PEAD16025BH,PSAD14010SH,PSAD14010SL,PAAD08015BM,PSAD14010SM,PAAD08015BL,PAAD14010SM,PAAD14010SL,PEAD18025BH,PEAD28038BH,PAAD08015SH,PEAD18025BL,PS SERIES-8025,PAAD18010SM-,PEAD18025BM,PEAD49225BM,PAAD08015SM,PAAD18010SL-,PAAD08015SL,PSAD4A225BL,PSAD4A225BM,PA SERIES 4010,PAAD14010BL,PAAD14010BM,PSAD4A225BH,PAAD18015BL-,PAAD14010SH,PAAD29225BH,PEAD19225BM,PEAD4A238BH,PA SERIES-5010,PAAD26015BH,PAAD29225BM,PAAD29225BL,PSAD15010BM,PEAD4A238BM,PEAD4A238BL,PSAD15010SM,PSAD15010SL,PAAD28015SM-,PAAD29225SH,PSAD15010SH,PAAD29225SL,PAAD29225SM,PAAD26015SH,PAAD28025SL-,PSAD15010BL,PSAD2A238BH,PS SERIES 7010,PAAD18015BM-,PEAD29225BH,PSAD15010BH,PSAD2A238BL,PAAD29225BH-,PSAD2A238BM,PAAD18010BL-,PAAD26025BM,PSAD16010BH,PAAD26025BL,PSAD16010BL,PSAD18025BL,PSAD16010BM,PSAD18025BM,PEAD46025BH,PEAD29225BM,PS SERIES,PAAD26025BH,PEAD29225BL,PSAD18025SL,PSAD18025SH,PE SERIES 8038,PEAD18038BL,PEAD18038BM,PAAD26025SL,PAAD26025SM,PSAD16010SH,PSAD16010SM,PSAD2A225BH,PAAD26025SH,PAAD18015BH,PSAD16010SL,PAAD28025SM-,PAAD19225BM-,PSAD18025BH,PSAD2A225BL,PSAD2A225BM,PEAD14028BL,PEAD14028BM,PEAD14028BH,PAAD18010BM-,PAAD04010SL,PAAD16025BH,PAAD04010SM,PE SERIES-4028,PAAD16025BL,PAAD16025BM,PSAD1A225BL,PSAD1A225BM,PAAD14010BH,PAAD28025BL-,PAAD19225SM,PAAD19225SL,PSAD1A225BH,PE SERIES 9238,PAAD29225SH-,PS SERIES-4010,PEAD49225BH,PE SERIES 8025,PSAD06010BL,PAAD16025SH,PSAD4A238BM,PAAD04010BL,PSAD4A238BL,PAAD04010BM,PAAD16025SL,PAAD16025SM,PSAD18025SM,PEAD28038BM,PEAD2A238BL,PAAD19225SH,PSAD4A238BH,PEAD2A238BM,PEAD28038BL,PAAD19225BL,PEAD2A238BH,PEAD46025BL,PAAD19225BL-,PAAD08015BH,PEAD46025BM,PA SERIES 8025,PAAD19225BM,PSAD06010SL,PSAD05010BM,PEAD19238BL,PSAD05010BL,PS SERIES A238,PEAD19238BM,PSAD05010BH,PSAD16015BH,PSAD19225BH,PS SERIES-7010,PAAD18025BM-,PAAD19225SM-,PSAD05010SM,PSAD05010SL,PSAD18015SM,PAAD06010SH,PAAD18010BH,PSAD18015SL,PSAD16015SH,PSAD19225BL,PAAD18010SH-,PAAD06010SM,PAAD18010BM,PSAD05010SH,PAAD06010SL,PAAD18010BL,PSAD19225BM,PAAD06010BM,PSAD16015BL,PSAD19225SH,PA SERIES-7010,PAAD18015BH-,PSAD16015BM,PSAD07010SL,PS SERIES A225,PAAD18010BH-,PSAD07010SM,PA SERIES-6025,PE SERIES-6025,PAAD18025BL-,PAAD19225SL-,PEAD18038BH,PA SERIES 5010,PSAD07010BL,PSAD07010BM,PAAD16010BH,PEAD19238BH,PAAD28025SH-,PSAD17010SL,PA SERIES-6010,PSAD17010SM,PSAD17010SH,PA SERIES-6015,PAAD18015SL-,PAAD08010SH,PAAD08010SM,PAAD08010SL,PSAD17010BM,PE SERIES 4028,PSAD17010BL,PSAD17010BH,PS SERIES 6015,PS SERIES 6010,PEAD29238BH,PEAD19225BH,PEAD19225BL,PAAD18010SH,PSAD18015BM,PAAD06010BH,PSAD18015BL,PAAD18010SL,PSAD19225SM,PEAD29238BM,PSAD19225SL,PEAD29238BL,PAAD06010BL,PAAD18010SM,PAAD18015SM-,PS SERIES-8010,PAAD28025BH-,PSAD08015SM,PSAD18015SH,PS SERIES-8015,PS SERIES-9225,PE SERIES-A238,PS SERIES 6025,PAAD28015BM-,PSAD18015BH,PAAD19225BH-,PA SERIES-8015,PA SERIES-9225,PSAD16025SL,PAAD28025BH,PS SERIES-A238,PSAD08015SL,PE SERIES-9225,PS SERIES 4010,PSAD08015BM,PSAD08015BL,PEAD48025BH,PEAD48025BM,PAAD28025SL,PAAD28025SM,PEAD48025BL,PSAD16025BH,PE SERIES 6025,PS SERIES-6010,PAAD18025BH-,PAAD19225SH-,PS SERIES-6015,PSAD06015BM,PA SERIES 6025,PSAD06015BL,PAAD28025BL,PAAD28025BM,PAAD04010BLXXXX,PSAD16025BL,PSAD16025BM,PAAD08010BH,PAAD08010BM,PA SERIES-8010,PAAD08010BL,PAAD28025SH,PAAD16010BM,PSAD06015SM,PSAD06015SL,PAAD16010SH,PAAD18015SH-,PS SERIES-6025,PAAD16010SM,PAAD07010BL,PAAD07010BM,PAAD07010BH,PAAD17010BM,PA SERIES 6010,PAAD17010SL,PAAD18025SM-,PAAD29225BM-,PAAD17010SM,PAAD17010SH,PA SERIES 6015,PAAD07010SM,PAAD07010SL,PAAD07010SH,PSAD16015SL,PSAD16015SM,PAAD17010BL,PE SERIES A238,PAAD17010BH,PS SERIES 5010,PAAD18025SL-

2021/12/16  - BOYD  - 选型指南 代理服务 技术支持 采购服务

BOYD(宝德)Max Clip System™散热系统选型指南

目录- Introduction of The Max Clip System™    The Max Extrusion Index    The Max Clip System™ Profiles    The Max Clip System™ Clips    Max Clip Assembly Ideas   

型号- 78280,78040,0SA69,BS202,82935,782403B01180,78285,0SA74,78200,78045,CLP212M,CLP212P,78205,82940,CLP212S,CLP212T,78390,780653U00980,0SA79,78270,78030,78275,82925,782403U00980,78035,78310,82930,782403U00590,BS060,780653U00590,82895,780653B01180,78315,82890,0SA80,78060,78185,78220,782403B00590,78345,82965,78105,83015,0SA55,78225,82960,83010,BS034,78290,78050,78295,82945,780653B00790,780653U01180,0SA61,82955,78215,782403B00980,78335,82950,83005,83000,0S567,78080,780653B00980,0SA24,78240,78085,78360,82985,BS093,BS094,78245,82900,78405,82980,78190,78070,BS014,78040XXXXXXX,78075,78350,78195,BS138,78110,78230,82975,782403U00790,78355,82970,81400,780653U00790,83020,CLP212,78260,78380,78020,BS105,78385,BS070,78265,82920,78025,78300,782403B00790,78305,82005,82885,82880,78090,82905,78095,78370,78250,78010,78255,82875,78375,78015,82910,780653B00590,782403U01180,BS121,0SY94,82990,82870

2018/11/16  - BOYD,爱美达  - 选型指南

热管理和工程材料解决方案

描述- Boyd公司提供全面的芯片冷却解决方案,包括热沉、热管、液体冷却系统和空气冷却系统。其产品涵盖从标准板级解决方案到集成系统,旨在优化芯片冷却,提高性能和效率。公司拥有丰富的热管理经验和设计专业知识,提供定制化解决方案以满足不同应用需求。

2023/3/15  - BOYD  - 应用及方案 代理服务 技术支持 采购服务

BOYD‘s Electric Vehicle Radiator Cooling Solution

A manufacturer of electric vehicles sought Boyd, in a thermal design challenge with cooling their radiator. Boyd developed a practical solution while meeting a strict cost per unit in production.

2024-06-30 -  应用方案 代理服务 技术支持 采购服务

BOYD Provides a Simple, Effective and Compact Cooling Solution for Portable Cold Therapy Medical Devices

Boyd engineered and optimized the heat dissipation assembly for prototyping. The cooling solution was designed with thermoelectric modules placed on a cold plate and an active cooling consisting of heat sinks and a fan.

2024-06-30 -  应用方案 代理服务 技术支持 采购服务
2021/11/17  - BOYD  - 商品及供应商介绍 代理服务 技术支持 采购服务

Bio-Rad Utilized BOYD Insulation Scheme and Thermal Interface Materials and Implemented It into Their Thermal Cycler Design

This Bio-Rad Thermal Cycler has now been in use for several years with excellent results. Over the years, the final products have maintained their accuracy and reliability and Bio-Rad is known for their robust, high performing PCR amplification equipment.

2024-06-30 -  应用方案 代理服务 技术支持 采购服务
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