10 Advantages Of Using Gearboxes On Stepper Motors

时间： 2024-07-10 来源：SANYO DENKI Official Website

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Enhance Stepper Motor Performance With Gearboxes

Using A Gearbox With A Stepper Motor Offers Several Advantages:

Gearboxes are mechanical devices designed to transmit and modify the rotational speed, torque, and resolution of a stepper motor. When integrated with stepper motors, gearboxes play a crucial role in enhancing the performance and versatility of these motors. Stepper motors are known for their precise control of movement in discrete steps, making them suitable for various applications such as robotics, CNC machines, 3D printers, and more. The addition of a gearbox to a stepper motor can provide several advantages.

Increased Torque: Stepper motors have limited torque output, and using a gearbox can significantly increase their torque. This is especially useful when you need to move or control heavy loads or overcome high friction in a mechanical system.

Precision and Accuracy: Stepper motors are known for their ability to move in precise and well-defined steps. When combined with a gearbox, you can achieve even finer levels of accuracy and control, making them suitable for applications requiring precise positioning or motion control.

Speed Reduction: Gearboxes can reduce the speed of the motor’s output shaft while maintaining high torque. This is useful in applications where the motor’s natural speed is too fast, and you need to slow it down to a more manageable level.

Noise Reduction: Stepper motors can be noisy, especially at higher speeds. Using a gearbox to reduce speed can help reduce noise, making them more suitable for applications where quiet operation is required.

Backlash Compensation: Gearboxes can help mitigate backlash, which is the play or clearance in the mechanical system. By incorporating a gearbox, you can reduce the effect of backlash and improve the accuracy of your system.

Energy Efficiency: By using a gearbox to reduce speed and increase torque, you can often operate the stepper motor at a more energy-efficient point on its torque-speed curve, which can lead to lower power consumption.

Space Savings: In some cases, using a gearbox allows you to use a smaller, lower-torque motor to achieve the desired output, saving space and potentially reducing costs.

Mechanical Isolation: Gearboxes can provide a degree of mechanical isolation between the load and the motor. This can protect the motor from external forces, vibrations, and shock, increasing its durability and reliability.

Gear Ratio Selection: Gearboxes offer flexibility in choosing the gear ratio, allowing you to adapt the system’s performance to specific requirements. This versatility is particularly beneficial in custom applications.

Smooth Motion: Stepper motors can exhibit a jerky motion at low speeds when driven directly, especially with a high pole count. A gearbox can smooth out this motion and provide more even and continuous movement.

Standard Stepper Motor Options with Gearboxes

SANYO DENKI designs SANMOTION stepper motor models so that they can be easily customized to meet any equipment requirement. SANMOTION stepper motors also include a lineup of standard options, including models with gearboxes and models with encoders. Table 3 from our development white paper shows the lineup of options. The gearbox options consist of six low-backlash gear models with different speed-reduction rates and two harmonic gear models.

The standard lineup of models with encoders consists of three models with different resolutions. Models with electromagnetic brakes are also part of the semi-standard offerings. With these offerings, customers can easily customize products to suit their equipment and build schedule. The wide lineup of options offer considerable flexibility in designing equipment.

Local Engineering Support & Gearbox Assembly

It’s important to note that using a gearbox with a stepper motor also introduces increased complexity, cost, and potential efficiency losses due to friction in the gearbox. The decision to use a gearbox should be based on the specific requirements of your application and the trade-offs between torque, speed, accuracy, and other factors.

SANYO DENKI AMERICA, Inc. has announced a significant expansion of its assembly factory in Torrance, California. The expansion reflects our commitment to align our engineering and assembly support with our customers’ business needs. Contact us to take advantage of the benefits associated with outsourcing locally.

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本文由雪飘梦飞转载自SANYO DENKI Official Website，原文标题为:How Monozukuri Craftsmanship Is Applied To Motion Control Technologies，本站所有转载文章系出于传递更多信息之目的，且明确注明来源，不希望被转载的媒体或个人可与我们联系，我们将立即进行删除处理。

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型号- 103H7123-5840,MEXT08JN10FT,RS3□02A0FA4,SP2863-52,SH2141-55,R2GA02D20F,R1AA08075V,PBC8P0010A,R2AA06040F,RS2K04AAHA5,SM2863-5152,R2AA13050D,PBM604FXE20,RS3E03A0FA4,R2AA06020FCP00M,SH1422-52,MCE03015H10K0001SDF,RF1BB00,SM2562C20B41,PB4A002R300,PB4A002R301,R2EA06010FCR00M,RS3A03A0FA4,R2FA02D20DXC00,SM2564C40B41,103H89222-5241,SM2861-52,SM2861-51,SOFTWARE-SMC100-111,R2EA06020F,R2GA04003F,SM2563C60B41,SP2566-52,RS2K24A0HL5,R1AA08075F,4837961-1,103H7821-1760,R2AA04010FXK00M,SH2145-5611,R2GA06020DXR03M,103H7822-25XB12,PBM604DXK50,RS3A15A0FA4,AL-00385594,AL-00686902-01,PBC7M0030A,103H7821-17,AL-Y0004079-01,PBM281DXE50,MCE06030H10K001SFF,R2FA04005D,R2FA02D30HXC00,AL-00842383,R2EA06010F,R2AA04003FXR00M,SM2561C60B41,R2AA06020F,MCE06030H10K001SEF,R2FA04005DCR03M,R2AA08075FCK00M,SH2862-52XB12,RS3A15A2HA4,R2GAD102RM,R2AAB8100H,AL-00632607,103H7126-5840,SH1603-5240,SF2423-10B41,PBM423DXK50,NEMA 23,103H7821-1730,R2AA06040FX,PBM423FXE20,R1AA08075FXR03M,R2AA06040FC,DE0AC001A03MX00E01,R2GA02D30F,R2FA04003F,AL-00896515-01,PBM423FXK30-M,R1AA06040FXR03M,SH2145-5641,MCE03015H10K0001SCF,R2AA06040FCK00M,NEMA 17,103H7121-47V40,SH2281-5771,R2EA04003FXR00M,MEXTK1810FT,PBC10P0010A,R2EA04008FCR00M,SP2566-5260,SH1424-52,RS3□03A0CA4,RF2J24A8HL5,PBM603DXK50,R2FA06007RXR03M,PBM603FXE20,R2AA08075FXK00M,RS3A03A0CA4,PBM282FXE20,SM2863-51,SM2863-52,103H7822-1760,MCE03015H10K001SDF,SM2562C40B41,MEXTK14JN10FT,103H89222-52,SS250□,RS3A01A0CA4,R2AA08075FCR00M,R2EA04008F,R2FA02D20D,R1AA08075VXR03M,AL-00718252-01,R2FA04003FXR03M,R2AA06040FXR00M,MCE03010P02K001SAF,103H7822-25,MCE03015H10K001SCF,RS3□02A0CA4,MCE06030H10K0001SEF,AL-00849548-02,R2GA02D30FXS00,SP2563-52,AL-00911582-01,SH2285-5771,SH142□,RS3E02A0FA4,103H7822-17,R2AA13120D,R2AA06010F,SH2141,MCE06030H10K0001SFF,SH2145,R1AA06040F,103H7121-58,RS3E03A0CA4,103H7822-1730,SM2563C40B41,PBM285DXE50,R2GA02D20FXS00,R2FA06007R,RS3A03A2HA4,SP2863-5260,SH1422-5241,R2GA06010D,AL-01005600-01,R2AA06010FCK30M,AL-01005600-02,R2EA04005F,MEXTGBRK2010FT,AL-Y0010913-01,SH1421-52,SS242□,SH160□,PB4D003E440,EEXTGABS2410FT,R2AA06020FXK00M,RS3A01A0AA4,SH1424-5241,R2EA04008FXR00M,SM2862-51,103H7123-58,SM2862-52,R2GA06010DXR03M,RF2J14A0HL5,SM2564C60B41,MCE03010P01K001SKF,SP2566-5200,R2AA13050DXR00M,103H89223-52,MCE03010P02K0001SBF,R2AA22500L,SM2561C40B41,SH2862-52,R2AA13200DCR00M,SM2863-5122,R2EA06020FCR00M,RS3□02A2HA4,R2FA02D30H,103H7822-2511,RS2E02A0KA4,R2GA06020D,PBC7E0030A,MCE03010P02K001SBF,R2EA04003F,SH2285-5731,MCE03010P02K0001SAF,R1AA04010FXR03M,R1AA06020F,AL-Y0012504-01,SM2863-5252,R2FA04005DXR03M,PBC6E0030A,RS2A01A2HA5,AL-00329461-01,103H78□□,103H7823-17,R2AA04005FXK30M,PBFM-U6,RS3A05A0FA4,RS3A02A0CA4,SM2861-5122,PBM604FXK30-M,RS3A10A2HA4,RS3E02A0CA4,PBM862FXK30-M,RS3□01A0CA4,103H7121-5840,SM2861-5252,103H7823-1760,R2AA13200D,SH1602-5240,RS3A05A2HA4,MEXTBRK2010FT,R1AA06020FXR03M,R2AA04010FXP00M,MEXT10JN10FT,DE0BC005A05CX00,R2AA06020FCK00M,SS2502-8040,QH0-TB001-S01,PBC6C0003A,SF2422-10B,PB3D003M200,PBC6M0030A,R2AA13200DXR00M,R2AA22500LCR00M,SM2861-5152,R2AA04010F,SM2562C60B41,SS2421-5041,QH0-CJ0203-S01,103H712□,AL-00922658,AL-00922656,R2AA04010FXR00M,RS3A03A0AA4,PBC7S0010A,R2FA06007RCR03M,R2AA04005FCK30M,RS3A02A0AA4,R2AA04005F,1026-107008,SM2563C20B41,1026-107009,RS3E02A2HA4,SH1601-52,AL-00922662,R2AAB8100HCR00M,AL-00922660,MEXTK18JN10FT,EEXTKABS24JN10FT,AL-00745943-01,RS3A01A2HA4,AL-00689703-01,103H7126-58,BS1D200P10,R2GA04008DCR03M,R2AA04010FCR00M6,R2EA04005FXR00M,R2AA13120DXR00M,SH1421-5241,R2AA22500LXR00M,PBM284FXE20,R2AA04005FXR00M,SM2561C20B41,SF2421-10B,RS3A05A0CA4,R2AA04003F,RS3A10A0FA4,1026-107024,1026-107025,PBC5S0010C,PBC5S0010A,PBC8M0030A,RS3A01A0FA4,DE0AC001A03MX00E013,SF2424-10B41,SM256□,PB4A002P301,4835775-1,PB4A002P300,SH2141-5511,R1AA04010F,2GA02D20FXS00,R2GA02D0FXS00E01,SS2422-5041,R2AAB8100HXR00M,R2AA06020FCR00ME01,RS3A10A0AA4,DE0AC001A03MX00,PBM603FXK30-M,RF2K24A0HL5,SM2862-5252,R2AA06010FXK30M,R2GA04008D,RS3E01A0CA4,R2EA06020FXR00M,R2GA04003FXR03M,MCE03010P01K0001SKF,SF2422-10B41,R2AA06020FXR00M,RS3□03A0FA4,SP2563-5200,RS3A15A0CA4,SH1602-52,R2GA02D20FXS00E01,MEXTB08JN10FT,DE0AC001A03CX00,103H8922□,RS3A05A0AA4,RS3A02A0FA4,SF2424-10B11,SF2423-10B11,RS3□01A0FA4,MEXTG1810FT,R2GAD102RMXH30,SH1601-5240,AL-00745949-01,SH2281-5731,SM2564C20B41,RF2G21A0A00,SMC-USBW-01,QH0-CJ0201-S01,R2GA04008DXR03M,PBM603FXK30M,RS3□03A2HA4,RS2K04A2HA5,AL-00880402-01,SF2421-10B41,103H5210-52,AL-00490833-01,PBC9S0010C,SM2862-5122,R2FA04003FCR03M,SMC100-B,SMC100-A,SF2424-10B,R2GA04005F,SF2422-10B11,R2AA04010FCK00M,103H5210-5214,RS3A02A2HA4,PBFE-02,SH2145-56,R2AA04010FCP00M6,R2AA06040FXK00M,103H7128-5840,103H7823-1730,RS3A10A0CA4,SH2141-5541,R2GA04005FXR03M,R2AA06040FCR00M6,RS3E01A2HA4,RS2J04A2HA5,SM286□,103H5208-49V40,RS3A15A0AA4,103H5210-52XB12,RS2E03A0KA4,SH228□,SF242□,SF2421-10B11,SM2862-5152,R2AA08075F,RS3□01A2HA4,SH1603-52,103H89223-5241,RS3E01A0FA4,EEXTKABS2410FT,PBC6P0010A,AL-Y0005159-01,PBM861FXK30-M,MCE05,SP2862-5260,MEXTB10JN10FT,103H7128-58,SP2862-52,MCE03,R2AA08075FXR00M,SS2501-8040,R2AA06020FXP00M,R2AA06010FX

选型指南 - SANYO DENKI - Rev.3 - 30-May-2022 PDF 英文下载

【山洋教室】SanAce系列风扇的基础知识

提到风扇，很多人会想到各种各样被广泛使用的电风扇或排气扇。这些都是风扇的一种，目的是降低体感温度或进行通风。另一方面，还有一些风扇在不显眼的地方为社会做着贡献，安装在我们周遭的各种设备中，用于冷却物体或输送空气。【山洋教室】风扇系列专栏中，我们将学习为设备选择最合适的风扇所需的基础知识。

设计经验发布时间 : 2024-07-09

TMI8420/Q-Q1 Stepper Motor Controller IC

型号- TMI8420Q-Q1,TMI8420-Q1

数据手册 - 拓尔微电子 - V1.2 - 2023.04 PDF 英文下载

Feature: Understanding SANYO DENKI Products from Scratch The A to Z of the SANMOTION C

型号- SANMOTION C

技术文档 - SANYO DENKI - November 2015 PDF 英文下载

TMI8421 Stepper Motor Controller IC

型号- TMI8421

数据手册 - 拓尔微电子 - V1.3 - 2023.08 PDF 英文下载查看更多版本

Development of High-Output SANMOTION F Stepping Drivers

型号- SANMOTION F,SANMOTION F SERIES

白皮书 - SANYO DENKI - May 2023 PDF 英文下载

SANYO DENKI Expands Its Lineup of SANMOTION G Servo System, Which Offers “Powerful“ and “Friendly“ Features

SANYO DENKI CO., LTD. has expanded its lineup of the SANMOTION G servo system, which achieves high performance in a compact, lightweight, and energy-efficient design, by adding new 1.8 to 5kW-output servo motors and 75, 100, and 150A-capacity servo amplifiers. These are ideal for robots, machine tools, semiconductor manufacturing equipment, food manufacturing equipment, and medical equipment.

产品发布时间 : 2024-04-20