孚恩科技光伏拉晶厂RFID生产工序管理成功案例
一、项目背景
随着全球能源短缺,面对全球气候变暖,清洁能源已成为国内能源的主要发展目标,而光伏行业作为清洁能源中重要的一环,在历经十几年的发展,已成为我国的国际化战略性新兴产业。在智能制造的大环境下,我们需要融合新技术、控制生产、提高效率、降低成本,这是光伏行业保持行业竞争力的重要手段。
由于光伏产业的整体生产工艺流程较为复杂,因此需要采取可靠智能的RFID解决方案,实现高效运行。本项目成功案例是云南某光伏拉晶厂,拉晶车间按工艺来说主要有以下工艺:出晶工艺——截断工艺——开方工艺——磨倒工艺。需要对生产工艺过程中采集单晶硅的数据。
二、行业痛点
1、离散型制造、制造过程工艺复杂,环境恶劣
2、人工纸质记录,出错率高;制造过程生产数据、质量数据无法实时跟踪
3、各工序数据采集难以整合,无法为MES信息化建设提供数据支撑
三、解决方案
在各道工位上,都需要准确地识别、读取托盘所有单晶硅信息,并配合MES系统,实现与现场设备的对接,生产信息数据采集和透明传输,异常处理等,以达成设备数据分析的结果,完善数据信息化建设。
拉晶厂工艺顺序为高纯多晶硅(原材料)经过清洗——进入直拉单晶炉中熔炼——熔炼完成后拉出完整的圆柱形晶棒——工人将圆柱形硅棒放置在库内经行冷却,冷却后做初检(初检会检测硅棒的电阻、尺寸、寿命数据是否达标)——圆柱形硅棒按照订单数据放入截断机进行长短不一的切割——切割好后会有员工对硅棒上贴码(记载硅棒各项数据)还会用水性笔在圆柱棒平面画出方棒切割线的点——进入开方机将圆柱棒切成方棒——成型的方棒进入磨倒机经行打磨成最终形态——方检(对最终形态的方棒进行尺寸、电阻、寿命、外观的检查)合格后——进行包装——发给客户。
RFID工业读头在生产自动线上的数据采集是从截断机开始,当截断机切断硅棒后,机械臂夹把硅棒放到托盘上进行首次数据写入,将硅棒信息和托盘信息进行绑定。在后面的自动化线上,每道工序都有RFID读头进行数据采集,最后一道工序下线解绑。
设备选型
用户收益
RFID产品的应用为客户的MES系统实时提供托盘信息统计数据,能够对整个工艺流程中的单晶硅片进行追踪把控,实现了生产车间工艺流程的智能化、可视化、透明化。通过D1604R高频工业读头对托盘的识别,优化了生产工艺流程,并通过对数据的智能分析处理,实现了管理智能化,促进了降本增效。该拉晶厂生产线项目的成功实施降低了一线工人的劳动强度,提高了客户的生产效率以及产品良品率,为整个行业的规范化和标准化提供了样板。提高生产检测准确性,自动化有助于降低人为错误率。
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WS,1339920000,KCMA-32-400-1A-5VA-1,2753430000,UR20-PK-1315170000-SP,UR20-PK-2476450000-SP,2500870000,KCMA-28-200-1A-0.3VA-1,8000028952,2728140000,8000028950,8000028951,1347290000,KCMA-8-1000-5A-5VA-0.5,1430000000,KCMA-8-1500-5A-15VA1,2495610000,UV20-B-IPC-2001.02,UV20-B-IPC-2001.01,KCMA-42-1000-5A-2.5VA-0.5,UV20-B-IPC-2001.03,KCMA-8-2500-5A-15VA1,RCMA-B22-D175-4.5,UR20-BM-SP,2684410000,CMA-31-400-5A-5VA-0,5,2665810000,2665800000,2753210000,2716660000,CMA-31-250-5A-5VA-1,1562270000,EM-CONNECTIVITY-BOX 144,LST CT-BLOCK,POWER MONITOR 51A,2600000000,2656270000,2603450000,ENERGY METER 750-24,KCMA-18-150-1A-2VA-3,1310000000,1320000000,KCMA 5-600-5A-2.5VA-0.5,CMA-31-250-5A-5VA-0,5,KCMA-28-500-5A-3VA-1,KCMA-42-600-1A-2.5VA-0.5,KCMA-28-500-1A-1VA-0.5,2650000000,CMA-61-1500-5A-5VA-0,5,2540000000,2753030000,2680150000,2680210000,2728210000,2420950000,2540860000,CMA-51-1250-5A-5VA-0,5,KCMA-8-2000-5A-15VA1,KCMA-8-4000-5A-15VA1,2420770000,KCMA-18-200-1A-1.5VA-1,ENERGY METER SEAL L144,ENERGY METER D370-CBM,CMA-81-2000-5A-10VA-0,5,KCMA-18-200-1A-3VA-3,2710000000,UR20-EBK-ACC,2753190000,2753360000,UR20-EM-2007420000-SP,2421030000,2500880000,2680000000,ENERGY ANALYSER 550-24,PNP-32-MOD-TCP,CMA-31-300-5A-5VA-0,5,IT20-ATDIORO-NB-P,1315590000,2684400000,2753420000,UC20-WL2000-AC,2680160000,2060000000,2680240000,2091060000,SD-CARD-8GB,2728190000,1347150000,2000000000,UC20-SL2000-OLAC-EC,2420760000,ENERGY METER 700-PN-24,THM UR20 WS,ENERGY METER 610-230,UV20-B-IPC-1000.01,2753140000,KCMA-32-600-1A-5VA-1,2676380000,2420960000,CMA-31-750-5A-5VA-1,CMA-41-1000-5A-5VA-1,ENERGY LOGGER S0 MODULE,RCMA-B22-D175-1.5,2490000000,2446170000,2489780000,CMA-31-200-5A-5VA-1,1482050000,2540900000,2753290000,CMA-101-2500-5A-10VA-1,CMA-81-2000-5A-10VA-1,UR20-FBC-MOD-TCP-V2,UR20-PK-1315180000-SP,ENERGY ANALYSER 750-24,ENERGY METER 525-230,ENERGY METER 520-24,2753260000,UR20-EM-1315700000-SP,UR20-EM-1315590000-SP,2660130000,KCMA-28-300-1A-1.5VA-1,2433060000,2605350000,2752990000,1420000000,1350000000,ENERGY ANALYSER D550-24,IE-USB-A-MICRO-1.8M,PNP-63-MOD-TCP,1484030000,2660000000,2753110000,2753410000,2485280000,2656290000,2680190000,1482020000,RCMA-B22-D125-1.5,2603430000,KCMA-8-750-5A-2VA1,2680170000,2753130000,1341630000,2680230000,CMA-31-200-5A-2,5VA-0,5,CMA-CTM-7-50-1A-0.4VA-1,2753050000,KCMA 5-1000-5A-5VA-0.5,1487980000,2420750000,2728180000,2593400000,2534130000,KCMA-8-1000-5A-10VA1,1482040000,2670000000,2605360000,2753280000,2593350000,ENERGY METER BRACKET S2,2437370000,1346430000,KCMA-8-3000-5A-15VA1,2593340000,CMA-31-500-5A-5VA-1,KCMA-42-800-1A-2.5VA-0.5,2500860000,2556010000,ENERGY METER 610-PB-24,KCMA-18-50-1A-1VA-3,2500000000,UV20-B-IPC-1011.02,UV20-B-IPC-1011.01,2752980000,1315180000,ENERGY ANALYSER 550,2593410000,2720000000,2433070000,2420970000,1482030000,2753270000,2540830000,2753060000,KCMA-44-800-5A-5VA-1,1346640000,1484040000,2603420000,IOT-GW30,2753120000,2753390000,1429910000,EM-CONNECTIVITY-BOX TS,1423550000,KCMA-44-750-5A-5VA-1,1346440000,KCMA-18-250-5A-1VA-0.5,KCMA-RCM-812D,1482070000,CMA-CTM-7-32-1A-0.2VA-1,2728090000,CMA-51-1250-5A-5VA-1,2728100000,U-CREATE-STUDIO,KCMA-18-100-1A-1,25VA-3,1490000000,2680180000,KCMA-28-400-5A-2.5VA-1,2753400000,RCMA-B22-D125-4.5,2728170000,KCMA-42-500-5A-5VA-1,KCMA-28-250-1A-1VA-1,KCMA-28-250-5A-1VA-1,ENERGY METER SEAL L96-2,2753160000,1315170000,KCMA-44-1000-5A-5VA-1,2753000000,1334950000,1434230000,KCMA-18-250-1A-1,5VA-1,2420980000,1482000000,KCMA-8-600-5A-2.5VA-0.5,2740000000,KCMA-RCM-58D,2593360000,UC20-WL2000-IOT,KCMA-8-500-5A-5VA1,UR20-4AI-RTD-DIAG,2753070000,KCMA-42-750-5A-2.5VA-0.5,KCMA-18-125-1A-1,5VA-3,2753240000,KCMA-RCM-23D,2420910000,CMA-61-1500-5A-5VA-1,2550000000,2590000000,2420740000,2425500000,2433040000,2440000000,2480000000,1341610000,2680250000,UR20-PK-1394390000-SP,2602580000,UR20-8DI-P-2W,ENERGY METER 520-230,2495630000,KCMA 5-400-5A-1VA-0.5,CMA-31-400-5A-5VA-1,2630000000,2638920000,2676370000,ENERGY METER BRACKET L1,1483050000,2728160000,2753150000,EM-CONNECTIVITY-BOX 96,1340000000,KOSM BHZ5.00,2420890000,PNP-16-MOD-TCP,2540910000,UR20-PK-2007420000-SP,1346610000,2540850000,2420990000,KCMA-28-400-1A-2.5VA-1,RCMC-5000-AO-P,UR20-EM-1315180000-SP,2556030000,1560000000,2540920000,2728110000,2753100000,KCMA-8-250-5A-1.5VA1,PM 2.7/2.6 MC SDR,ESO UR20 DIN A4 WS,KCMA-18-125-1A-0.5VA-1,2593370000,2007420000,CMA-31-600-5A-5VA-1,2420900000,2753080
深圳市赛普盛科技发展有限公司嵌入式产品介绍
描述- 赛普盛科技是一家专注于ARM嵌入式软硬件开发的高新技术企业。在客户和应用的指引下,开发以ARM处理器为核心的相关模块产品,包括ARM核心模块、工业控制整板、单板计算机等,产品广泛应用于工业控制、手持仪器设备、办公自动化设备、医疗仪器、车载设备、智能电网、网关、新能源控制、充电桩、机器手臂等相关领域。
型号- CM335X 系列,CM335X,CM6X 系列,SBC6X-B3,CM335N,AM3354,SBC335X-B2,CM6F 系列,AM335X,AM3358,SBC335X-B1,CM6H 系列,CM335H,AM335XSBC-B4,SBC6F-B7,A3352,AM335XSBC-B2,SBC335N-B4,AM335XSBC-B1,I.MX6 单板–B3,CM335H 系列,I.MX6 单板–B7,CM335N 系列
【选型】WAGO(万可)自动化控制产品与工业电子接口模块补充样本选型指南(英文)
目录- Automation Technology Automation Technology Solutions Automation Technology Software Operation and Monitoring Controllers I/O System Industrial Switches Wireless ETHERNET Gateway Accessories and Tools Electronic Interface Marking Software Tools Item Number Index
型号- 762-5206/8000-001,855-4101/300-001,787-1664/106-011,762-4206/8000-001,855-5101/400-000,788-304,756-3502/050-050,750-821X/000-040,756-1202/060-050,2789-9015,762-42XX/8000-0001,758-940/001-000,756-3505/050-150,787-783/000-040,2759-208/211-1000,750-5XX,762-6304/8000-002,765-4102/100-000,750-495/XXX-XXX,852 SERIES,2852-7301,852-1605,2009-141,789 SERIES,750-8210/040-000,750-451,750-332,765-1704/200-000,756-1201/060-200,756-3505/050-020,2857-569,750-452,750-890/025-001,750-890/025-002,855-5101/250-001,758-879/000-2108,2857 SERIES,2759-X286/211-100,787-1221,750-890/025-000,756-3503/050-100,750-8212/000-100,2852-7215,2759-101/1110-XXXX,768-2201,2852-7214,750-362/040-000,879 SERIES,2852-7213,753-649,2009-115,753-647,2759-216/211-1000,2852-7210,753-646,2009-110,756-3505/050-005,750-364/040-010,855-5105/600-000,787-878/001-3000,750-363,756-3505/050-010,765-1103/100-000,756-3502/050-075,753-1631,750-8212/040-010,753-1630,750-489,787-1012,855-5001/750-000,852-603,2852-7208,852-602,2759-203/211-1000,2852-7207,855-4001/250-000,2852-7206,2852-7205,2852-7204,768-3301,2759-X283/211-1000,2852-7203,2852-7202,2852-7201,762-9001,2759-206/261-1000,762-43XX/8000-0002,756-3506/050-100,756-3505/050-003,750-471,787-1007,756-1201/060-100,750-8216/025-001,762 SERIES,750-15XX,2851-8202,756-1203/060-020,2851-8201,206-1129,206-1125,206-1126,762-6301/8000-002,206-1127,2009 SERIES,206-1128,2852-7115,750-1504,2852-7114,756-3506/050-010,855-5001/500-000,2852-7113,2759-120/1121-1000,2852-7112,2852-7233,2852-7111,2852-7232,2759-1061/651-050,2852-7110,2852-7231,788-354,206-1481,2852-7230,206-1482,2759-266/211-1000,788-357,756-3503/050-150,750-890/040-001,758-879/000-3102,750-890/040-000,756-3506/050-005,249-198,787-785/000-040,787-2861/050-000,758-940/002-000,758-965,2759-241/261-1000,855-4105/500-101,750-8210/025-000,2759-2103/271-1000,750-365/040-010,756-3504/050-050,758-879/000-3108,855-5105/800-000,879-3020,2759-2286/211-1000,206-1132,763-1108,756-3501/050-075,2852-7102,2852-7101,2852-7221,206-1491,787-878/000-2500,2759-247/211-1000,2787-2147,2852-7220,206-1250,206-1492,756-3506/050-003,2787-2146,206-1131,765-1104/100-000,2787-2144,756-1202/060-020,855-5101/300-001,756-3503/050-020,756-3505/050-100,765-1706/200-000,756-1204/060-100,750-890,750-893,750-530,763-1116,2759-204/261-1000,750-652,2852-7901,855-4005/200-101,765 SERIES,855-5101/600-000,206-1225,750-1405,756-3506/050-150,2787 SERIES,2787-2157,787 SERIES,756-3504/050-075,763-5600,762-5306/8000-002,2007-8874,855 SERIES,2007-8877,750-564,855-3001/125-003,762-52XX/8000-0001,756-1203/060-050,2759-207/271-1000,765-1101/100-000,855-5001/300-001,765-1701/200-000,879-3040,855-5101/500-000,756-3506/050-020,750-495/000-002,750-495/000-001,756-3501/050-050,2759-401/1420-1000,753-668/000-004,855-5101/750-000,855-5005/800-000,756-1204/060-200,2759-1061/651-010,753-620,768 SERIES,2852 SERIES,750-439,206-1206,2759 SERIES,756-3506/050-050,206-1204,206-1205,2852-7601/000-001,206-1441,756-3501/050-020,206-1442,763-4750/010-000,756-1201/060-020,855-4005/250-100,855-3001/075-003,756-3503/050-075,750-8212/025-000,852-1322,750-8212/025-002,2852-7601/000-002,750-8212/025-001,765-1102/100-000,763-5101,750-504,206 SERIES,758-940/003-000,206-1216,206-1451,2787-2348,2787-2347,2787-2346,249 SERIES,756-3501/050-150,852-1328,756-1202/060-100,2759-2101/271-1000,762-6303/8000-002,756-1204/060-020,852-1505/000-001,750-821X,750 SERIES,750-8217/025-000,756 SERIES,758 SERIES,762-5XXX/XXX-XXX,750-638,855-5005/750-000,2789-9080,763 SERIES,756-3506/050-075,2789 SERIES,855-4105/300-101,762-53XX/8000-002,762-43XX/8000-002,756-3503/050-050,762-4205/8000-001,2759-1061/651-100,750-640,763-5120,750-402,206-1419,756-3504/050-150,765-4103/100-000,750-832/000-002,765-1703/200-000,762-5205/8000-001,2759-2283/211-1000,756-3504/050-020,787-2850,855-5101/800-000,787-1664/000-011,763-351,763-353,756-3502/050-100,763-354,855-5005/500-001,762-5305/8000-002,756-1202/060-200,879-3000,762-4305/8000-002,855-4001/125-001,206-1400,756-3501/050-100,206-1403,750-8213/040-010,762-6XXX/XXX-XXX,75X-5XX,756-3505/050-075,2852-7510,2759-2110/261-1000,2852-7511,762-62XX/8000-0001,765-4104/100-000,2852-7512,2852-7513,855-5001/800-000,2852-7514,2852-7515,2852-7516,756-1204/060-050,789-665,750-823,206-1415,2759-2102/271-1000,206-1418,855-5105/300-001,206-1411,206-1412,206-1413,206-1414,2787-2XXX,762-6302/8000-002,855-3001/150-003,855-5105/500-001,763-1508,2857-570/024-000,765-1702/200-000,756-1201/060-050,758-940/004-000,756-1203/060-200,2857-570/024-001,750-495,750-494,750-497,750-496,2857-570/024-005,750-498,750-14XX,2759-286/211-1000,2759-283/211-1000,855-5005/300-001,750-890/025-00X,763-1516,758-879/000-001,762-4XXX/XXX-XXX,2852-7601/000-00X,756-3502/050-150,75X-4XX,762-4306/8000-002,756-3505/050-050,750-600,763-301,855-5105/750-000,2787-2448,762-53XX/8000-0002,765-4101/100-000,756-1203/060-100,787-1201,852-1305/000-001,750-8213,750-8212,756-3504/050-100,765-1105/100-000,750-8210,750-363/040-000,756-3502/050-020,750-668/000-004,PFC200,758-916,855-4101/5
Silicon Labs(芯科科技)Gecko系列32位MCU选型指南
目录- Gecko™MCUs Energy-friendly microcontrollers
型号- EFM32G,EFM32LG,EFM32GG11B,EFM32GG12B,EFM32PG,EFM32TG,EFM32TG11B,EFM32HG,EFM32GG,EFM32WG,EFM32ZG,EFM32JG
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提供蓝牙BLE芯片协议、蓝牙模块、蓝牙成品测试认证服务;测试内容分Host主机层,Controller控制器层,Profile应用层测试。支持到场/视频直播测试,资深专家全程指导。
实验室地址: 深圳 提交需求>
可加工PCB板层数:1-20层,板材类型:双面板/多层板/FR4板/高频板/高精密板/高阶HDI板等,成品尺寸:10*10~60*55cm;板厚:0.5~5.0mm。
最小起订量: 1 提交需求>
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