PREMO Releases New Series BCBM-11KW-004, an 11KW LLC Set with Combined Transformer and Resonance Inductor Specifically Designed for Onboard Chargers

2023-04-07 PREMO News

On-board chargers are typically integrated into the vehicle’s powertrain and require transformers to convert the AC power from external charging stations or home charging units, into the DC power needed to charge the vehicle’s battery.


PREMO has developed an efficient triple 3.6KW LLC (suited for 400V Input) set with a transformer and resonance inductor specifically designed for onboard chargers capable of handling up to 11kilowatts of power. Its compact design, durability, and high efficiency make it a popular choice among OBC manufacturers.


The BCBM-11KW-004 series LLC set is a high-reliability and high-efficiency solution designed to minimize energy losses during the charging process, which helps to reduce the overall energy consumption of the charging system. This can be particularly important for electric vehicles, where efficient use of energy can help to maximize the vehicle’s range and minimize charging times.


The combined unit features a compact design, 158x98x38cm, and is lightweight, with only 1500g total weight and reduced volume, which makes it well-suited for use in electric vehicles on board chargers where space is at a premium. It is also designed to be highly durable and able to withstand the rigors of daily use in demanding environments.


The usage of specific thermal conductive encapsulation material, like Coolmag™, improves the performance capability of the part. During manufacturing, the encapsulation process is made to guarantee no bubbles or voids inside the part, removing the chances of thermal runaways or failures.

PREMO has developed a fully automatic manufacturing process for this kind of part design. The current production, deployed in two different plants (Vietnam and Morocco) is fully automated by using cobots from PREMO Robotics™. Due to this high automatization level, the high volume demand coming from electric and hybrid vehicles is secured with top-notch quality levels.


This solution offers a 14:15 Turn Ratio and a main inductance value of 115μH. It provides a switching frequency of 98-150KHz and an output voltage of 240-460V/<14.7Arms. BCBM family includes solutions with 4kW, 7 kW, 11kW, and 22kW. This set can be customized according to customer requirements.

授权代理商:世强先进(深圳)科技股份有限公司
技术资料,数据手册,3D模型库,原理图,PCB封装文件,选型指南来源平台:世强硬创平台www.sekorm.com
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概念,方案,设计,选型,BOM优化,FAE技术支持,样品,加工定制,测试,量产供应服务提供:世强硬创平台www.sekorm.com
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本文由上山打老虎转载自PREMO News,原文标题为:PREMO releases new series BCBM-11KW-004, an 11 KW LLC set with combined transformer and resonance inductor specifically designed for on-board chargers.,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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车规级变压器定制

可定制变压器电压最高4.5KV,高频30MHz;支持平面变压器、平板变压器、OBC变压器、DCDC变压器、PLC信号变压器、3D电源、电流变压器、反激变压器、直流直流变压器、车载充电器变压器、门极驱动变压器等产品定制。

最小起订量: 100000 提交需求>

汽车天线定制

可定制车载智能天线频率:20kHz、114.5 kHz、120- kHz、125 kHz、134 kHz、134.2kHz、134.5 kHz;工作温度范围:-40ºC to ~125ºC;电感范围:100~734;符合AEC-Q200(汽车质量标准)和IP68标准;

最小起订量: 1 提交需求>

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授权代理品牌:加工与定制

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