【技术】原位成型EMI橡胶和导热凝胶进行点胶时要考虑的五个方面

2020-01-17 Parker Chomerics
原位成型EMI衬垫,Parker Chomerics 原位成型EMI衬垫,Parker Chomerics 原位成型EMI衬垫,Parker Chomerics 原位成型EMI衬垫,Parker Chomerics

电磁屏蔽衬垫的自动化原位点胶成型是在电子外壳上成型复杂样式的理想工艺,因为自动化技术能够控制胶珠的尺寸和形状。除了原位成型EMI衬垫,导热凝胶也能自动化点涂,并且通常能够弥补奇形怪状的缺口,贴合复杂的几何形状。

点涂导热凝胶的有效贴合能力使其成为电子应用领域降低温度和提高效率的便捷方案。一些自动化系统可以在同一台机器上既点涂原位成型EMI橡胶,也点涂导热凝胶,从而可以在同一程序中同时进行点涂,便于将两种材料整合到同一个外壳。

在铝散热器铸件上点涂原位成型EMI橡胶和热界面材料时,需要谨记的首要五件事:

1、确保为胶珠的目标尺寸和原位点涂材料的颗粒尺寸选择正确的尖头直径。根据经验来说,尖头的内径应为材料最大粒径的六倍。尖头直径越大,尖头越短,越有利于增加材料流动性,同时产生的背压也越小。

锥形尖头比直壁不锈钢尖头产生的背压要小,但是它们更容易弯曲,这会导致点涂路径发生变化。

 

2、原位成型胶珠的高度应为宽度的85%,预期压缩率为20%至30%。我们建议压缩率保持在40%以下。如果对胶珠的宽度有限制,而且需要胶珠更高,则可以使用双珠来增加高度与宽度的比。与直线点涂轮廓相比,要考虑在起点和终点区域容差更高,并要最大程度地减少点涂路径中起点和终点数量。

 

3、为了充分利用热凝胶的性能,要选择一种点涂样式,使散热器和组件表面上的整个目标区域相结合,且其间没有空气。导热凝胶可以以圆点、蛇形、螺旋形、X形或其他各种形状进行点涂。轮廓越简单,空气进入胶珠的可能性就越小。喷射量校准过程可帮助确保对于重复性的点涂体量,点涂速率一致。

 

4、根据您的材料和应用选择合适的阀门类型。材料的粘度、要点涂的材料用量以及材料的研磨性是选择阀门时要考虑的最重要变量。具有时间-压力点涂系统的气动阀在业内很流行。气动阀靠空气脉冲推动活塞,使材料从一次性点涂尖端流出。

螺旋阀能用螺旋杆从点胶筒腔中挤出精确量的物料,但是填充的物料通常由于研磨性太高而无法成功点涂,因为螺杆会磨碎物料颗粒。马达驱动活塞将物料从一次性料筒中挤出的容积阀是高研磨性物料的理想选择,因为该系统不受诸如温度和湿度等外部因素的影响。

滑阀采用碳化钨构造时,具有非常严格的喷丸尺寸控制,使用寿命长,使其成为可重复、稳定喷丸的理想选择。

5、记得原位成型和导热凝胶材料的Z-高度障碍。点涂路径旁边的“高墙”需要更长的点涂尖端,并且点涂尖端的长度会影响点涂速度。点涂速度越慢,周期时间越长。

 

熟悉点涂材料的关键特性,对于确保选用正确的点涂尖端、点涂阀门和点涂路径是非常重要的。这些因素都直接影响胶珠的质量。在点涂之前做出正确的决定将有助于最大程度地提高点涂效率并最大程度地减少胶珠的变化。

 

授权代理商:世强先进(深圳)科技股份有限公司
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【选型】Parker Chomerics(派克固美丽)热管理材料选型指南

目录- 产品简介    热传递基础    填缝材料    THERM-A-GAP™569,570,579,580,热垫片    THERM-A-GAP™974,G974,976,高性能热垫片    THERM-A-GAP™T63X系列,可涂布填缝材料    THERM-A-GAP™TP575NS,无硅热垫片    THERM-A-GAP™174,274,574,热垫片    THERMFLOW®相变垫片    HERMATTACH®热粘合带    THERM-A-FORM™可现场固化的灌注和底部填充材料    导热脂和导热胶    绝缘垫片    CHO-THERM®商用热绝缘垫片    CHO-THERM®高能热绝缘垫片    T-WING®和C-WING™薄型散热器    热管理词汇表    安全指南   

型号- 65-00-T6XX-0030,WW-XX-5442-ZZZZ,WW-XX-D426-ZZZZ,T500,69-XX-20684-ZZZZ,WW-XX-D387-ZZZZ,69-12-XXXXX-A274,WW-XX-D390-ZZZZ,WW-XX-4659-ZZZZ,61 - 07 - 0909 - G570,69-XX-20698-ZZZZ,6WWXXYYYYZZZZ,T630,WW-XX-D409-ZZZZ,WW-XX-YYYY-ZZZZ,WW-XX-D6875-ZZZZ,WW-XX-D375-ZZZZ,WW-XX-D410-ZZZZ,69-XX-20686-ZZZZ,WW-XX-D424-ZZZZ,THERM-A-FORM™ T64X,69-11-25177-T630,65-00-T6XX - 0030,65-00-T670-3790,WW-XX-D399-ZZZZ,T63X,T404,T647,60-12-20264-TW10,69-11-24419-T630,T405,T646,T766,T644,T642,WW-XX-D385-ZZZZ,62-20-23116-T274,69-11-27155-575NS,69-12-22745-CW10,69 - 12 - XXXXX - A569,WW-XX-D414-ZZZZ,65-00-YYYY-ZZZZ,T650,T636,T635,WW-XX-D389-ZZZZ,65-00-T6XX - 0010,575-NS,WW-XX-D407-ZZZZ,62-16-23115-A274,WW-XX-8531-ZZZZ,WW-XX-D392-ZZZZ,WW-XX-D373-ZZZZ,69-11-27156-575NS,65-00-1642-0000,60-12-20267-TW10,T64X,69-11-27157-575NS,WW-XX-D379-ZZZZ,62-13-23114-T274,WW-XX-D396-ZZZZ,WW-XX-D382-ZZZZ,WW-XX-D418-ZZZZ,WW-XX-D403-ZZZZ,60-XX-YYYY-ZZZZ,274,WW-XX-4306-ZZZZ,62-04-23111-A274,65-00-1641-0000,65-00-T644-0045,WW-XX-402-ZZZZ,62-16-23115-T274,69-XX-20675-ZZZZ,WW-XX-4353-ZZZZ,WW-XX-D397-ZZZZ,T670,WW-XX-D417-ZZZZ,WW-XX-D378-ZZZZ,T405-R,T418,WW-XX-D419-ZZZZ,T777,T413,T414,WW-XX-D380-ZZZZ,T411,T412,69-12-22849-CW10,60-12-20269-TW10,65-00-T6XX-0180,WW-XX-D421-ZZZZ,WW-XX-4997-ZZZZ,WW-XX-D377-ZZZZ,T660,WW-XX-4305-ZZZZ,69-XX-27083-ZZZZ,69-12-23802-CW10,67-XX-YYYY-ZZZZ,69-11-27159-575NS,T444,65-01-1641-0000,WW-XX-4511-ZZZZ,174,TP575NS,65-00-T646-0200,WW-XX-D428-ZZZZ,WW-XX-5791-ZZZZ,WW-XX-8302-ZZZZ,WW-XX-D371-ZZZZ,WW-XX-D422-ZZZZ,974,976,65-00-T647-0200,WW-XX-6956-ZZZZ,T558,T557,WW-XX-4996-ZZZZ,61-07-0909-G174,62 - 20 - 0909 - A579,69-XX-20685-ZZZZ,60-12-20268-TW10,T441,62 - 20 - 0909 - A574,WW-XX-D381-ZZZZ,WW-XX-D412-ZZZZ,G974,65-00-T6XX - 0300,WW-XX-D411-ZZZZ,WW-XX-D374-ZZZZ,61 - 07 - 0909 - G174,WW-XX-4661-ZZZZ,WW-XX-D391-ZZZZ,PC07DS-7,WW-XX-D425-ZZZZ,WW-XX-D386-ZZZZ,6W-XX-YYYY-ZZZZ,WW-XX-D372-ZZZZ,WW-XX-D430-ZZZZ,65-00-T6XX-0300,WW-XX-D427-ZZZZ,WW-XX-D408-ZZZZ,WW-XX-D413-ZZZZ,69-11-27158-575NS,THERM-A-FORM™ 164X,WW-XX-D388-ZZZZ,69-XX-27072-ZZZZ,WW-XX-D423-ZZZZ,WW-XX-D376-ZZZZ,WW-XX-5792-ZZZZ,69-XX-20687-ZZZZ,WW-XX-D429-ZZZZ,WW-XX-D398-ZZZZ,T630G,6-6W-XX-YYYY-ZZZZ,69-XX-27070-ZZZZ,62-07-23112-A274,WW-XX-5527-ZZZZ,69-XX-27082-ZZZZ,62-10-23113-A274,WW-XX-D395-ZZZZ,1642,1641,WW-XX-4969-ZZZZ,65-00-T650-0003,WW-XX-4374-ZZZZ,WW-XX-D370-ZZZZ,WW-XX-D401-ZZZZ,62-20-23116-A274,WW-XX-D404-ZZZZ,WW-XX-D420-ZZZZ,C-WING,62-13-23114-A274,62-04-23111-T274,69-11-27154-575NS,65-00-T6XX - 0180,62-10-23113-T274,65-00-T644-0200,65-00-T642-0035,WW-XX-D383-ZZZZ,WW-XX-D405-ZZZZ,1671,60-12-20266-TW10,69 - 12 - XXXXX - A274,WW-XX-D416-ZZZZ,62-07-23112-T274,569,WW-XX-D065-ZZZZ,164X,T725,69-XX-YYYY-ZZZZ,65-00-T6XX-0010,65-00-T642-0250,65-00-T646-0045,WW-XX-D393-ZZZZ,THERM-A-GAP™ T63X,T609,570,WW-XX-D400-ZZZZ,69-XX-21259-ZZZZ,1678,574,1674,579,WW-XX-D406-ZZZZ,69-XX-20672-ZZZZ,65-00-T647-0045,WW-XX-D394-ZZZZ,69-XX-20991-ZZZZ,T710,580,WW-XX-D384-ZZZZ,WW-XX-D415-ZZZZ,60-12-20265-TW10,T-WING

选型指南  -  PARKER CHOMERICS  - 2007年10月 PDF 中文 下载

PARKER CHOMERICS与世强先进的代理协议

描述- 2022年8月,派克汉尼汾液压系统(上海)有限公司与世强先进(深圳)科技股份有限公司签署了授权分销商协议。

代理协议/证明  -  PARKER CHOMERICS  - 2022年8月1日 PDF 中文 下载

5.2W/m-K High Reliability, Fully Cured, Dispensable Thermal Gel from Parker Chomerics

Parker Chomerics THERM-A-GAP™ GEL 50VT is a reworkable, high performance, one-component, dispensable thermal interface gel material with 5.2 W/m-K typical thermal conductivity. GEL 50VT was developed to conduct heat away from electronics to heat sinks or enclosures and to perform reliably in vertical and/or high vibration applications. The “VT” suffix in the product name stands for “Vertical Tackiness.”

产品    发布时间 : 2024-02-29

eVTOL飞行器需要全面的系统级热管理,Parker Chomerics协助客户提供成熟的系统级TMS功能

Parker Chomerics航空航天燃气轮机燃料系统部门的热管理团队提供了成熟的热管理系统级经验,可为苛刻的环境开发解决方案,包括先进的国防和情报收集系统应用,这些系统采用了制造特殊热密度挑战的技术。

原厂动态    发布时间 : 2021-02-05

Parker Chomerics(派克固美丽)导电特种材料选型指南

描述- Parker is the global leader in motion and control technologies, providing precision-engineered solutions for a wide variety of mobile, industrial and aerospace markets. Parker can be found on and around everything that moves.

型号- CHO-SHIELD 571,52-01-2001-0000,50-30-0584-0029,CHO-LUBE 4220,52-01-0571-0000,50-10-1086-0000,52-03-2056-0000,CHO-BOND 2165,CHO-SHIELD 608,CHO-BOND 1077,596,52-00-2002-0000,52-00-2003-0000,51-02-4669-0000,50-33-1038-0000,50-01-0584-0208,50-00-1091-0000,CHO-SHIELD 604,72-00002,72-00005,CHO-BOND 1075,52-03-2044-0000,50-05-0580-0208,50-02-1030-1000,4220,50-01-1030-0000,2044,2040,52-01-2002-0000,50-00-0584-0208,52-00-2001-0000,54-01-4220-0000,CHO-SHIELD 4994,CHO-SHIELD 2056,CHO-SHIELD 596,50-01-2165-0000,2056,52-01-0579-0000,50-01-1085-0000,52-01-0604-0000,50-04-2165-0000,52-01-0596-0000,52-04-4994-1000,52-03-0610-0000,CHO-SHIELD 2044,50-01-1075-0000,50-10-0584-0029,52-00-2002-1000,50-02-1038-0000,CHO-SHIELD 4900,50-02-1075-1000,50-00-1029-0000,50-01-1091-0000,CHO-SHIELD 2040,CHO-SHIELD 579,4994,50-00-0584-0029,CHO-SHIELD 610,CHO-SHIELD 576,72-08116,CHO-BOND 584-208,52-04-2002-0000,CHO-BOND 580-208,CHO-BOND 360-20,CHO-BOND 1029,52-01-0576-0000,CHO-LUBE E117,50-02-1038-1000,50-01-0580-0208,CHO-BOND 1035,52-04-0608-0000,51-05-4669-0000,TECKNIT 8116,50-03-0584-0029,50-02-1077-0000,CHO-BOND 4669,CHO-BOND 1038,52-04-2001-0000,50-02-1016-0000,CHO-BOND 1030,52-00-2001-1000,CHO-BOND 4660,51-00-1035-0000,2001,CHO-BOND 1019,50-00-0360-0020,50-02-0584-0029,52-03-4994-1000,50-01-1121-0000,52-00-2003-1000,604,CHO-SHIELD 1091,608,50-02-1075-0000,50-31-1038-0000,TECKNIT 0005,51-01-1035-000,TECKNIT 0002,50-04-1086-0000,50-01-1077-0000,50-01-1029-0000,51-02-4660-0000,50-02-1030-0000,571,51-05-4660-0000,576,610,CHO-BOND 1016,2003,50-01-1038-0000,54-01-E117-0200,2002,51-00-1035-1000,50-01-0584-0029,50-02-2165-0000,CHO-SHIELD 2002,52-00-0596-0000,CHO-SHIELD 2003,54-02-4220-0000,CHO-SHIELD 2001,50-01-1019-0000,52-01-2003-0000,50-01-1016-0000,CHO-BOND 1121,50-01-0360-0020,52-03-2040-0000,52-04-2003-0000,50-01-1086-0000,52-02-4900-0000,CHO-BOND 584-29,CHO-BOND 1085,CHO-BOND 1086

选型指南  -  PARKER CHOMERICS  - April 2020 PDF 英文 下载

PARKER CHOMERICS LOW NASA OUTGASSING PRODUCTS

型号- CHO-MUTE 9002,CHO FOIL CCH 301,CHO-SEAL 1285,CHO-MUTE 9025,CHO FOIL CCH 101,CHO-THERM 1671,CHO-SIL 1401,THERMATTACH T-404,THERMATTACH T-405,CHO-THERM 1674,CHO-SEAL S6305E,CHO-BOND 360-208,CHO-THERM T444,CHO-BOND 1038,CHO-SEAL 1215,CHO-SEAL 1217,CHO-SEAL 1239,CHO-SEAL 1298,CHO-SEAL 6503,CHO-SEAL 6502,CHO-SEAL 1212,CHO-SEAL 1250,THERM-A-FORM T646,CHO FOIL CCJ 201,CHO-FOIL CCE,TECKNIT 72-00005,TECKNIT 72-00002,CHO-SHRINK 1061,THERM-A-GAP G574,CHO-SHRINK 1120,THERMATTACH T-412,THERM-A-GAP G579,CHO FOIL CCJ,CHO-SEAL 1221,CHO-SEAL 1287,CHO FOIL CCH,CHO-SEAL 1224

技术文档  -  PARKER CHOMERICS  - April 2021 PDF 英文 下载

Parker Chomerics(派克固美丽)CHOFORM®和ParPHorm®系列EMI屏蔽垫片选型指南

目录- EMI Gaskets    ParPHorm and CHOFORM Sealing Compounds    CHOFORM Shielded Housing Assemblies   

型号- PARPHORM L1938,CHOFORM 5560,19-26-5560-0500,PARPHORM S1945,CHOFORM 5541,19-26-1938-0200,CHOFORM®5541,PARPHORM® 1800,CHOFORM®5560,PARPHORM®1800,19-26-5528-0850,PARPHORM®L1938-45,CHOFORM® 5528,CHOFORM® 5526,PARPHORM® L1938-45,CHOFORM® 5575,19-26-5526-0850,CHOFORM 5528,CHOFORM® 5550,PARPHORM 1800,CHOFORM 5526,CHOFORM®5538,PARPHORM® S1945-25,CHOFORM®5513,PARPHORM®S1945-25,19-26-5550-0575,CHOFORM®5575,CHOFORM®5550,19-26-1800-0345,CCHOFORM 5550,19-26-5575-0240,CHOFORM® 5538,19-26-5538-0650,CHOFORM® 5513,19-26-5541-0650,19-26-5575-0500,CHOFORM® 5541,CHOFORM® 5560,CHOFORM®5528,CHOFORM 5513,19-26-1945-0250,CHOFORM 5538,CHOFORM®5526,CHOFORM 5575,19-26-5513-0850

选型指南  -  PARKER CHOMERICS  - October 2018 PDF 英文 下载

Parker Chomerics 产品概述

型号- CHO-TOUCH™,CHO-STRAP®,CHO-SEAL®,STREAMSHIELD OMNI-CELL® SHIELD-CELL,T-WING®,CHO-MUTE®,CHO-MASK®,SPRING-LINE®,DURALAN™,CHO-BOND®,CHO-FAB®,THERM-A-GAP™,WIN-SHIELD®,CHO-SORB®,THERM-A-FORM™,CHO-THERM®,THERMFLOW®,CHO-SHRINK®,THERMATTACH®,METALASTIC®,PREMIER™,CHO-FOIL®,CHO-LUBE,SOFT-SHIELD®,CHO-FORM®,POLA®,TECKFILM™,CHO-SHIELD®

商品及供应商介绍  -  PARKER CHOMERICS  - 2019-08 PDF 中文 下载

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使用FloTHERM和Smart CFD软件,提供前期热仿真模拟、结构设计调整建议、中期样品测试和后期生产供应的一站式服务,热仿真技术团队专业指导。

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EMC电波暗室预测试

提供辐射发射测试、传导发射预测试、EMI噪声频率扫描服务。消费电子辐射发射预测试频率范围30MHz-1GHz、 车载电子9KHz-3GHz,并针对问题给出EMC整改方案。支持到场/视频直播测试,资深专家全程指导。

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