【经验】开关电源直流侧电流纹波估算与电解电容选型

2019-01-13 世强
铝电解电容,KZN,EKZN800ELL820MH20D,Nippon Chemi-Con 铝电解电容,KZN,EKZN800ELL820MH20D,Nippon Chemi-Con 铝电解电容,KZN,EKZN800ELL820MH20D,Nippon Chemi-Con 铝电解电容,KZN,EKZN800ELL820MH20D,Nippon Chemi-Con

开关电源直流侧往往需放置电容来滤波,以减少开关电源谐波对前级直流侧(电池、母线等)产生影响。电解电容手册中一般会给出额定纹波电流值(Rated ripple current)。若选择的电容额定纹波电流值过大,则会造成成本甚至体积浪费;而选择过小会造成电容无法承受而损坏。在实际项目中我们往往无法精确获得直流侧阻抗信息以供精密计算,因此需要进行一些估算,帮助我们选择适当的电容额定纹波电流值。


本文以一Buck-Boost电路为例分享如何根据电路进行纹波估算从而合理选型。本文所选电容为世强代理厂牌Nippon Chemi-Con(俗称“黑金刚”)的一款高纹波铝电解电容EKZN800ELL820MH20D。主电路如下图所示。

图1 主电路图


工作中直流侧电流与流经Q1的电流i相同,它随着Q1的导通、关断而变化。i波形如下图所示。

图2 i波形图

在实际考虑问题时,上图可简化看做方波电流源。

图3 i简化波形图

  因此,主电路直流侧可按如下电路图建模分析。

图4 主电路直流侧建模


到这里,我们可以按照直流侧等效阻抗(jwL+R)和直流侧滤波电容1/jwC分流来分析,但我们无从得知直流侧具体的阻抗。所以这里我们做第二个简化——假设方波电流中所有交流量都由电容吸收,而只有直流分量流经直流侧。

于是我们可以进行如下计算。(本电路额定功率为250W。左侧为48V直流母线,右侧为电池40V~58V。记Q1占空比为D)

方波幅值

有效值为

假设电流中所有交流量都由电容吸收,则

故电容上各次谐波分量总有效值为

故D取最小值0.83时,电容纹波有效值最大,为2.33A。故每个电容上纹波电流为1.16A。

 

考虑到实际上不会全部纹波电流都由电容吸收,所以所选Nippon Chemi-Con的EKZN800ELL820MH20D铝电解电容的抗纹波能力1.04A是满足的。


若仍有担心,可再放一颗薄膜电容,如图1中C8,薄膜电容具有很好的吸收高频能力。以下是实验中电感电流5A(额定功率下运行)测得的直流侧电流纹波为880mA。有兴趣的话还可以根据电感电流纹波和直流侧纹波反推出电容吸收的纹波,并且可以推出直流侧的阻抗信息。

图5 实验波形图




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Nippon Chemi-Con(黑金刚)铝电解电容器选型指南(中文)

描述- NIPPON CHEMI-CON (贵弥功株式会社公司, 或称:CHEMI-CON、NCC、贵弥功,俗称黑金刚)创立于1931年,总部位于日本,是铝电解电容器的顶级制造商,全球市场占有率位列首位,同时,在铝电极箔的生产方面,其产量也位居世界第一。

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选型指南  -  NIPPON CHEMI-CON  - 23.04 PDF 中文 下载 查看更多版本

KHV Series LARGE CAPACITANCE ALUMINUM ELECTROLYTIC CAPACITORS Downsized snap-ins, 105℃

型号- EKHV3H1VSN221MP30S,EKHV401VSN301MP40S,EKHV3H1VSN311MQ30S,EKHV351VSN661MA30S,EKHV3H1VSN331MR25S,EKHV351VSN461MP50S,EKHV3H1VSN691MR40S,EKHV351VSN631MA30S,EKHV3H1VSN471MA25S,EKHV351VSN1C2MA50S,EKHV401VSN421MQ40S,EKHV401VSN132MA60S,EKHV3H1VSN611MA30S,EKHV3H1VSN841MR50S,EKHV401VSN351MQ35S,EKHV401VSN541MR35S,EKHV401VSN401MR30S,EKHV3H1VSN241MQ25S,EKHV351VSN122MR60S,EKHV3H1VSN102MA45S,EKHV401VSN931MA45S,EKHV3H1VSN601MQ50S,EKHV401VSN551MQ50S,EKHV401VSN681MR45S,EKHV3H1VSN132MA55S,EKHV401VSN541MA30S,EKHV3H1VSN451MQ40S,EKHV3H1VSN591MA30S,EKHV401VSN411MA25S,EKHV351VSN821MA35S,EKHV351VSN181MP25S,EKHV3H1VSN1A2MA45S,EKHV3H1VSN631MR40S,EKHV401VSN301MR25S,EKHV3H1VSN102MR55S,EKHV3H1VSN381MQ35S,EKHV401VSN841MR50S,EKHV3H1VSN741MR45S,EKHV351VSN351MP40S,EKHV351VSN791MQ60S,EKHV3H1VSN431MP50S,EKHV401VSN441MP55S,EKHV401VSN671MA35S,EKHV351VSN411MQ35S,EKHV401VSN201MP30S,EKHV401VSN341MR25S,EKHV351VSN681MR40S,EKHV351VSN571MR35S,EKHV3H1VSN1A2MR60S,EKHV351VSN102MR55S,EKHV351VSN391MR25S,EKHV401VSN161MP25S,EKHV3H1VSN152MA60S,EKHV3H1VSN521MQ45S,EKHV401VSN1A2MR60S,EKHV401VSN841MA40S,EKHV3H1VSN531MR35S,EKHV401VSN981MA45S,EKHV401VSN491MR35S,EKHV401VSN781MR50S,EKHV3H1VSN1D2MA55S,EKHV351VSN901MR50S,EKHV3H1VSN731MA35S,EKHV351VSN861MR45S,EKHV3H1VSN171MP25S,EKHV351VSN241MP30S,EKHV351VSN1F2MA60S,EKHV401VSN591MR40S,KHV SERIES,EKHV351VSN571MP60S,EKHV351VSN971MR50S,EKHV351VSN331MQ30S,EKHV□□□VSN□□□M□□□S,EKHV351VSN641MQ50S,EKHV401VSN491MP60S,EKHV351VSN721MQ55S,EKHV3H1VSN1B2MA50S,EKHV401VSN1A2MA50S,EKHV351VSN112MA45S,EKHV401VSN641MR40S,EKHV351VSN501MA25S,EKHV351VSN511MP55S,EKHV3H1VSN471MR30S,EKHV3H1VSN941MR55S,EKHV351VSN511MR30S,EKHV401VSN112MA50S,EKHV401VSN871MR55S,EKHV351VSN1B2MA45S,EKHV351VSN112MR55S,EKHV3H1VSN581MR35S,KHV,EKHV401VSN431MA25S,EKHV401VSN1C2MA55S,EKHV351VSN621MR35S,EKHV3H1VSN381MP45S,EKHV401VSN941MR55S,EKHV351VSN981MA40S,EKHV401VSN441MR30S,EKHV351VSN1E2MA55S,EKHV401VSN251MP35S,EKHV401VSN351MP45S,EKHV3H1VSN371MR25S,EKHV3H1VSN451MA25S,EKHV351VSN142MA55S,EKHV401VSN621MQ55S,EKHV351VSN791MR45S,EKHV401VSN122MA55S,EKHV3H1VSN741MQ60S,EKHV351VSN112MR60S,EKHV3H1VSN531MP60S,EKHV401VSN971MR60S,EKHV401VSN681MQ60S,EKHV3H1VSN1E2MA60S,EKHV401VSN142MA60S,EKHV401VSN701MA35S,EKHV351VSN291MP35S,EKHV3H1VSN321MP40S,EKHV3H1VSN671MQ55S,EKHV351VSN741MR40S,EKHV401VSN291MQ30S,EKHV351VSN351MR25S,EKHV3H1VSN911MA40S,EKHV351VSN461MR30S,EKHV351VSN401MP45S,EKHV351VSN162MA60S,EKHV401VSN481MQ45S,EKHV351VSN561MQ45S,EKHV401VSN741MR45S,EKHV3H1VSN801MR45S,EKHV351VSN931MA40S,EKHV351VSN261MQ25S,EKHV3H1VSN481MP55S,EKHV401VSN571MA30S,EKHV3H1VSN271MP35S,EKHV3H1VSN122MA50S,EKHV401VSN221MQ25S,EKHV3H1VSN911MR50S,EKHV351VSN132MA50S,EKHV401VSN801MA40S,EKHV3H1VSN871MA40S,EKHV3H1VSN112MR60S,EKHV351VSN781MA35S,EKHV3H1VSN761MA35S,EKHV401VSN391MP50S,EKHV351VSN481MA25S,EKHV3H1VSN431MR30S,EKHV351VSN491MQ40S

数据手册  -  NIPPON CHEMI-CON  - 2024/9/25 PDF 英文 下载

【选型】东佳电子(Koshin)铝电解电容器选型指南

目录- 铝电解电容器产品指南    产品一览表    产品体系图    产品型号体系(新版)    产品型号体系(旧版)    编带规格    引线加工    小包装单位    正确使用电容的方法    使用注意事项    使用指南    焊接推荐条件    铝电解电容器产品规格书    贴片型铝电解电容器    引线型铝电解电容器    基板自立型/螺旋端子型铝电解电容器    基板自立型特殊端子形状附录   

型号- KPH,K3J,KPG,KLF,KLE,KLH,KPL,K3N,KLG,KLJ,K3S,KLL,KPO,KR1-010V101MC110-T/A5.0,KLP,KHP,KLT,KPX,KLS,KHT,KLW,KA3,K4H,K4J,K4L,KR2,KR1,KAG,KZB,KMT,KZF,KZH,KRB,KZL,MRB,MRA,KRF,KZM,KRH,MRF,MRE,KRJ,MRH,KRL,KRN,MRL,KRM,KJH,MRN,KBD,KNR,MRT,MRS,KNT,MRW,KBP,KC3,K2A,KSH,KSJ,KCH,KL4,KR1-10V101MA-T/A,KCL,KL5,K3A

选型指南  -  东佳电子 PDF 中文 下载

铝电解电容应用领域分类

前面的文章中我们可以从贴片电解电容的分类中了解到电解电容分类可以分为铝电解电容和钽电解电容类,可以从铝电解电容分类以及应用中我们可以了解到铝电解电容又可以细分为RVT系列混合型电容,RVE系列混合型电容,液态铝电解电容和固态铝电解电容。那么今天我们就来说说从应用领域可以如何分类。

应用方案    发布时间 : 2024-10-26

【产品】国产高纹波电流​直插型铝电解电容HX/MG/SX系列,寿命高达10000小时

冠坤电子(Su‘scon)推出的HX、MG、SX系列直插型铝电解电容,是小型化长寿产品,具有耐高纹波电流、高温下使用寿命长的优势,同时具有高频低阻抗特性,寿命最高可达10000小时,均符合RoHS标准,是环境友好型器件,主要应用于背光模组转换、适配器、开关电源、电源供应器及一般用途等领域中。

新产品    发布时间 : 2019-01-31

【选型】针对LED驱动电路滤波应用的引线型铝电解电容器件选型方案

在LED灯的驱动电路中,输出整流滤波电路需要足够大容量的电容来维持电路的稳定性和输出电流的平滑性,经济型的大容量电容通常选择铝电解电容。因此LED系统中要求铝电解电容具有长寿命、耐纹波电流大和耐高温的特性。针对LED驱动电路滤波应用,推荐NIPPON CHEMI-CON(黑金刚)的KY/KZN/KYB系列,可以满足LED驱动电路输出滤波电解电容低ESR、小体积、价格等方面的不同需求。

器件选型    发布时间 : 2019-10-23

开关电源对铝电解电容器性能的基本要求

众所周知,开关电源是当今信息家电的主要电源,为电子设备小型轻便化做出不可磨灭的贡献。开关电源不断的小型化,轻量化和高效率,在电子设备中使用量越来越大,普及率越来越高。相应的就要求电解电容器小型化大容量话,耐纹波电流,高频低阻抗化,高温度长寿命化和更适应高密度组装。

技术探讨    发布时间 : 2024-10-18

【应用】黑金刚铝电解电容EKXG451ELL820MMP1S在工业级嵌入式AC-DC电源模块应用

工业级嵌入式AC-DC电源模块专用电源的项目原型设计之初,开关变压器有鸣音(啸叫),人耳朵可以听到声音20HZ-20kHz范围, 除了交流输入电流的噪声峰峰值纹波抑制会引起变压器振荡,黑金刚出品的KXG系列工业级铝电解电容,采用耐溶剂性铝塑密封外形封装工艺,避免铝壳应振动剧变引起的溶胀、溶漏解、龟裂异常和形变。低纹波值长寿命特点,非常适用于工业级伺服器嵌入式AC-DC电源模块专用。

应用方案    发布时间 : 2019-08-02

【选型】黑金刚引线型导电性高分子固体铝电解电容,寿命可达20000小时

NIPPON CHEMI-CON是铝电解电容器的顶级制造商,电解电容产量位居世界第一。其产品广泛应用于汽车电子,工业自动化,UPS,基站、电动汽车,光伏,充电站储能、通信基站设备,IoT,LED照明等。 NIPPON CHEMI-CON推出了PSC,PSE,PSF,PSG,PSJ,PSK系列微型铝电容。这6类电容都可在-55-105℃下稳定工作,电容公差为20%,稳定工作时间最高可达20000小时

器件选型    发布时间 : 2018-07-28

KMR Series LARGE CAPACITANCE ALUMINUM ELECTROLYTIC CAPACITORS Downsized snap-ins, 105℃

型号- EKMR401VSN271MP45S,EKMR181VSN122MP50S,EKMR201VSN561MQ25S,EKMR351VSN122MA50S,EKMR161VSN122MP50S,EKMR161VSN182MR35S,EKMR401VSN331MR30S,EKMR421VSN331MQ45S,EKMR401VSN471MA30S,EKMR451VSN681MA50S,EKMR161VSN102MQ30S,EKMR401VSN471MR40S,EKMR201VSN272MA45S,EKMR421VSN151MP30S,EKMR421VSN391MR40S,EKMR201VSN821MP40S,EKMR351VSN561MR35S,EKMR3B1VSN181MP25S,EKMR3B1VSN221MP30S,EKMR421VSN391MA30S,EKMR181VSN681MQ25S,EKMR181VSN102MP45S,EKMR3B1VSN122MA50S,EKMR421VSN271MQ40S,EKMR351VSN821MA40S,EKMR451VSN271MQ40S,EKMR401VSN121MP25S,EKMR351VSN331MP45S,EKMR3B1VSN391MP45S,EKMR421VSN121MP25S,EKMR351VSN391MR30S,EKMR3B1VSN471MQ40S,EKMR181VSN222MA40S,EKMR251VSN391MP30S,EKMR401VSN681MR50S,EKMR181VSN821MP40S,EKMR3B1VSN271MP35S,EKMR201VSN122MR35S,EKMR201VSN821MR25S,EKMR451VSN561MA40S,EKMR3B1VSN561MR35S,EKMR401VSN681MA40S,EKMR3B1VSN331MQ30S,EKMR421VSN561MA40S,EKMR201VSN102MR30S,EKMR201VSN182MR45S,EKMR401VSN471MQ50S,EKMR181VSN222MA35S,EKMR401VSN221MP35S,EKMR161VSN222MA35S,EKMR251VSN561MP40S,EKMR161VSN272MR50S,EKMR351VSN271MP35S,EKMR161VSN272MA40S,EKMR161VSN122MQ35S,EKMR251VSN152MR50S,EKMR451VSN221MR25S,EKMR161VSN102MP40S,EKMR401VSN331MA25S,EKMR451VSN331MA30S,EKMR351VSN561MQ50S,EKMR251VSN821MQ40S,EKMR451VSN471MA35S,EKMR3B1VSN102MA40S,EKMR181VSN222MR50S,EKMR351VSN221MQ25S,EKMR3B1VSN102MR50S,EKMR421VSN181MP35S,EKMR251VSN152MA40S,EKMR251VSN122MR45S,EKMR421VSN331MR35S,EKMR181VSN152MQ45S,EKMR351VSN681MR45S,EKMR401VSN221MQ30S,EKMR421VSN821MA50S,EKMR□□□VSN□□□M□□□S,EKMR201VSN821MQ35S,EKMR251VSN681MP45S,EKMR3B1VSN471MP50S,EKMR181VSN122MA25S,EKMR401VSN271MR25S,EKMR351VSN821MR50S,EKMR251VSN222MA50S,EKMR421VSN681MA45S,EKMR351VSN271MQ30S,EKMR201VSN102MQ40S,EKMR421VSN221MP45S,EKMR251VSN122MA35S,EKMR451VSN471MR45S,EKMR401VSN331MP50S,EKMR401VSN821MA50S,EKMR161VSN152MQ45S,EKMR351VSN391MA25S,EKMR161VSN152MR30S,EKMR401VSN271MP40S,EKMR161VSN102MR25S,EKMR421VSN181MQ30S,EKMR161VSN182MR40S,EKMR451VSN271MR30S,EKMR161VSN182MA30S,EKMR3B1VSN681MQ50S,EKMR181VSN561MP30S,EKMR351VSN471MQ45S,EKMR401VSN391MQ45S,EKMR181VSN182MA30S,EKMR251VSN561MR25S,EKMR451VSN271MQ45S,EKMR181VSN102MR25S,EKMR201VSN182MA35S,EKMR351VSN681MA35S,EKMR181VSN821MQ30S,EKMR401VSN181MP30S,EKMR201VSN122MQ45S,EKMR251VSN821MQ45S,EKMR351VSN331MR25S,EKMR351VSN151MP25S,EKMR3B1VSN821MA35S,EKMR3B1VSN391MR25S,EKMR451VSN101MP25S,EKMR451VSN561MA45S,EKMR451VSN331MQ50S,EKMR251VSN821MR30S,EKMR3B1VSN331MP40S,EKMR401VSN102MA50S,EKMR351VSN561MR40S,EKMR3B1VSN561MQ45S,EKMR3B1VSN821MR45S,EKMR181VSN182MR40S,EKMR351VSN391MP50S,EKMR251VSN102MR35S,EKMR421VSN271MP50S,EKMR161VSN821MP35S,EKMR251VSN561MQ30S,EKMR351VSN561MA30S,EKMR451VSN271MP50S,KMR,EKMR351VSN331MP40S,EKMR451VSN121MP30S,EKMR201VSN681MQ30S,EKMR3B1VSN471MA25S,EKMR201VSN102MP50S,EKMR181VSN471MP25S,EKMR3B1VSN271MQ25S,EKMR201VSN561MP30S,EKMR181VSN681MP35S,EKMR451VSN181MP40S,EKMR181VSN122MR30S,EKMR401VSN391MR35S,EKMR401VSN561MA35S,EKMR3B1VSN122MA45S,EKMR201VSN152MQ50S,EKMR161VSN152MA25S,EKMR251VSN122MR40S,EKMR181VSN102MQ35S,EKMR181VSN152MR35S,EKMR251VSN681MQ35S,EKMR451VSN151MQ25S,EKMR421VSN151MQ25S,EKMR401VSN561MR45S,EKMR251VSN471MP35S,EKMR451VSN271MA25S,EKMR161VSN222MR45S,EKMR421VSN271MA25S,EKMR451VSN221MQ35S,EKMR421VSN221MQ35S,EKMR401VSN331MQ40S,EKMR451VSN151MP35S,EKMR421VSN561MR50S,EKMR201VSN222MA40S,EKMR451VSN331MR35S,EKMR3B1VSN681MA30S,EKMR161VSN182MQ50S,EKMR201VSN222MR50S,EKMR181VSN222MR45S,EKMR251VSN331MP25S,EKMR421VSN221MR25S,EKMR3B1VSN681MR40S,EKMR401VSN821MA45S,EKMR401VSN271MQ35S,EKMR251VSN102MQ50S,EKMR201VSN122MA25S,EKMR181VSN122MQ40S,EKMR251VSN821MA25S,EKMR421VSN471MA35S,EKMR3B1VSN471MR30S,EKMR161VSN152MQ40S,EKMR421VSN221MP40S,EKMR161VSN821MQ25S,EKMR161VSN561MP25S,EKMR201VSN152MA30S,EKMR421VSN391MQ50S,EKMR251VSN182MA45S,EKMR451VSN221MP45S,EKMR401VSN181MQ25S,EKMR451VSN391MR40S,EKMR421VSN471MR45S,EKMR351VSN102MA45S,EKMR161VSN332MA45S,EKMR181VSN152MQ50S,EKMR451VSN181MQ30S,EKMR351VSN331MQ35S,EKMR451VSN471MR50S,EKMR3B1VSN391MQ35S,KMR SERIES,EKMR201VSN681MP35S,EKMR351VSN221MP30S,EKMR161VSN122MP45S,EKMR201VSN152MR40S,EKMR161VSN681MP30S,EKMR181VSN272MA45S,EKMR421VSN271MR30S,EKMR351VSN391MQ40S

数据手册  -  NIPPON CHEMI-CON  - 2024/4/3 PDF 英文 下载

【产品】具有自熄灭特性的铝电解电容,宽范围容值100μF至 2200000μF

FELSIC CAPAX是EXXELIA公司推出的一款电容值在100μF至 2200000μF之间的铝电解电容,其工作温度范围为-55℃至+85℃,耐低温。85℃条件下,通过了5000小时的额定电压测试。20℃环境下,引脚和安装硬件之间的绝缘电阻为100MΩ。符合IEC 60 695-2-2标准(耐火等级方面),具有15s自熄灭的特性。主要面向变频器,电流逆变器,开关电源,焊接机等应用。

新产品    发布时间 : 2018-08-17

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ESD防护解决方案

整体外形尺寸小至0.6*0.3*0.3mm (DFN0603),工作电压范围覆盖2.5V~36V,电容值低至0.2pF,浪涌能力最高可达240安培,静电等级可达空气放电、接触放电±30KV。提供免费浪涌测试仪、静电测试仪测试。

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CTP触摸屏定制

可定制OGS一片式电容屏,G+G电容屏,G+F电容屏,G+F+F电容屏,尺寸范围:1”~21”,单层产品厚度:0.55mm~2mm,可按客户要求在产品上附加防反射,防指纹,多色丝印,钻孔磨边,2.5D导圆角等工艺。

最小起订量: 1000 提交需求>

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授权代理品牌:接插件及结构件

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授权代理品牌:仪器仪表及测试配组件

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授权代理品牌:电工工具及材料

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授权代理品牌:机械电子元件

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授权代理品牌:加工与定制

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