【成功案例】魏德米勒工业以太网交换机在广东韶钢合金钢、优质钢棒材轧机改建工程中的应用
广东省韶关钢铁集团有限公司是集钢铁制造、物流、工贸为一体,年产钢能力650万吨规模的大型国有企业;世界钢铁100强企业;是广东重要的钢铁生产基地、国家高新技术企业和中国重要的船板钢、工程机械和水电站用高强钢板、建筑结构用高建板、桥梁板、锅炉和压力容器用钢板生产基地。
广东韶钢大棒改建项目始于2012年,目前应用到的魏德米勒产品有全百兆IES21系列管理型交换机、IES1000机架式管理型以太网交换机以及IEM系列光纤收发器,主要安装于系统控制柜中。
由于韶钢优质棒材轧机改造工程设备工艺先进,自动化程度高(主轧线为PLC控制),棒材生产整个控制系统由3个主要控制室组成分别为大棒初轧主电室、大棒2#主电室、大棒3#电气室组成。其工艺段主要由粗轧区域控制、中精轧控制区域、切头飞剪控制、分段飞剪控制、在线精整控制区域等组成。整个控制系统采用西门子PLC(S7-400)设备连在一条环形以太网,既相互独立又数据共享,实现整个轧线系统的数据采集、逻辑控制、电气传动等自动化。
由于整个顺序控制工艺流程比较复杂,对控制系统相应的实时性要求很高。随着现场设备及PLC的增多,对于各种数据 采集与监控的要求也日益严格,不但数据的流量及方向更需要有效控制与监测,数据处理能力也需要提高,更多部门需要了解数据传输的状态,而抗恶劣气候环境的需求同样不可或缺。所有这一切都是为保障整个系统的安全与高效。其次,韶钢项目对工业控制网络的可靠性要求很高,要求工业以太网具有很高的冗余功能;轧线控制对通信的实时性要求很高;往往环境比较恶劣,要求工业以太网长时间运行在强电磁干扰、剧烈震动、粉尘、超高温环境中。因此,必须把交换机设备的可靠性即安全性放在热轧控制系统的第一位。
综合上述的要求,对于该项目魏德米勒提供了适用于工业场合的管理型以太网交换机,能有效的满足控制工艺对网络传输速率以及产品防护等级的要求,同时采用魏德米勒光纤收发器将电信号转换成光信号进行传输能有效保证数据在长距离传输中的可靠性与抗干扰能力。
魏德米勒全百兆IES21系列管理型交换机,结构紧凑,具有坚固的金属外壳,防护等级达到IP40。具有宽泛的工作范围:-40℃-85℃。该系列支持多种网络管理功能,包括:VLAN,QoS, SNMP, RMON, 流量控制,端口镜像,可通过继电器或软件报警等。快速以太网端口和100BASE FX口相结合能够满足工业现场各种不同的需求。
而魏德米勒IES1000系列简单管理型机架式交换机,标准1U高度,具有多达24个电口(或24个电口2个光口),支持VLAN,组播,QoS,RMON,LLDP,Web管理界面等网管功能。工作温度在0 ˚C~+60˚C之间。
魏德米勒IEM系列工业光纤收发器,可实现双绞线和光纤两种不同传输介质的转换,能满足远距离、高速、高带宽以太网用户的需要,具有单模和多模两种光纤传输模式和多种传距离可供选择的光纤接口。全金属外壳,无风扇设计,防护等级高达IP40,TS35卡轨式或壁挂式安装,方便了用户的安装和使用。
韶钢棒材轧机控制系统项目在整个钢铁行业中应该来说是控制较为复杂的一个项目,而对工业控制网络可靠性、稳定性的要求来说也更高。魏德米勒管理型交换机在此项目中所获得的成功,在该行业起到了一定的样板示范作用。对其他的炼钢、轧钢等控制系统工业以太网交换机的推广都能有一定的推动和借鉴。
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本文由下线老捷达转载自WEIDMULLER,原文标题为:魏德米勒工业以太网交换机在广东韶钢合金钢、优质钢棒材轧机改建工程中的应用,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。
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魏德米勒管理型工业以太网交换机IES21系列专为工业恶劣环境所设计,具有可靠的冗余功能,成为工业控制网络中通信设备的理想选择。 在本项目高炉控制子系统中,PLC设备连在环形以太网上,既相互独立又数据共享,实现了整个高炉系统的数据采集、逻辑控制及电气传动自动化。
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本文结合实际项目,指出之前使用企业级交换机方案的不足,比如在防护等级、工作温度以及抗干扰能力。因此,笔者在新方案中,选用魏德米勒的一款结构紧凑工业级交换机IES201-SW16(订购号7760048321),宽高深尺寸仅为79.6mm x 134mm x 106mm,不仅性能优异,而且也解决了笔者在布线过程中工作量大的问题。
应用方案 发布时间 : 2020-06-27
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目录- Product overview and Intended use for Industrial Ethernet Active components Passive components Service and support Index
型号- IE-C5DE4UP0200PCSPSS-E,IE-PI-RJ45-FH-A-1.1,2779910000,2563810200,IE-CL240W-PP-REMOTE,1241350000,2457850000,IE-PH-AD-V05M-RJ45,8947020000,8876450010,2047310030,IE-OM-V04P-K21-2S,1241510000,CABTITE SE 7-8 SML BK,2047310025,IE-SR-4TX-LTE/4G-EU,8813270000,IE-BI-USB-3.0-A,IE-PI-RJ45-FH-A-1.6,2584120000,IE-BP-VAPP,2701550100,IE-C6FP8LG0020M40M40-G,IE-PS-RJ45-FH-BK-P,IE-SFP-1FE-MM-2,CABTITE SE 4/3-4 SML GY,KOHS 19,2703330100,IE-FC-SP-1ST/1D9/1D25,2003350000,IE-PIC-HYB-S-0,75-300,CABTITE SE 22-23 LRG BK,IE-SW-BL05T-1GT-4GTPOE,9013960000,1338710000,2047310020,2682550000,IE-C6FP8LE0020M40M40-E,IE-PS-RJ45-FH-BK-B,1718431044,8876380050,IE-PS-RJ45-FH-BK-A,2047310015,IE-C6FP8LY0020M40M40-Y,IE-C6HD8UG0150XCSXCS-E,2003190000,CABTITE FR 4-1 BK,IE-BI-LCD-SM-C,2673730000,IE-C6HD8UG0100E40XCS-E,IE-C6HD8UG0150E40XCS-E,IE-PH-V04P-BP,1286820000,SAIBM-4/8S-M12 4P D-ZF,IE-SW-SL26M-24TX-2GC-HV,IE-C6HD8UG0100XCSXCS-E,2781950000,VT SF 6/21 MC NE WS 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10.0,1491940000,IE-SW-SL26M-24TX-2GC-LV,2715670000,1433940020,IE-SW-VL16-16TX,2637360000,IE-C5DD4UG0030A2DA2D-E,1025940100,IE-PI-RJ45-FH-P-1.6,2584910000,IE-SW-EL08-8POE,IE-FM5D2UE0100MSD0SD0X,1433940005,IE-C5DB4RE0100MCSMCA-E,1450750000,IE-C6FP8LD0030M40W40-D,9002660000,1963460000,IE-BS-M12X-180-P-TH,IE-C6FP8LV0015M40M40-V,1518080000,8946930000,2584680000,1433940010,IE-C5DS4VG0050A60A60-E,2652480000,CABTITE BP 20MM PA,IE-FCI-PWB-RCBO,IE-OM-V01M-K21-2S,IE-FM6Z2LO0005MST0ST0-X,IE-C6FP8LM0020M40M40-M,1312160150,IE-C6KS8VG0005XCSXCS-E,IE-FC-KEY2,2563810250,1920000000,IE-BIC-HYB-P-0,5-300,IE-C6FP8LR0015M40M40-R,2664840000,IE-FM6Z2LO0001MSD0SD0-X,2584570000,IE-FSMZ2LY0003MLD0LD0-X,2583780000,IE-C6FP8LO0020M40M40-O,CABTITE BP 8MM PA,1012370000,1433980100,1993550030,2003370000,IE-C5DE4UP0030PCSXXX-E,2060000000,1376510200,8813090000,2682530000,1449420250,CABTITE CR 16/8 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PDT,2717790300,1251590005,1012570000,IE-PS-V01P-RJ45-FH,1251590002,1730560001,IE-C5IT4UG0020B2EB2E-X,2584480000,IE-C6FP8LD0020M40L40-D,1010840015,2584050000,SAISWC-D-18/28-4/9CG,IE-C5DD4UG0015MCSA20-E,2535980000,2706150075,IE-PS-V14M-RJ45-FH-P,1165900150,1058130000,IE-BSC-V14M-SCRJ-SM-C,IE-C6FP8LD0010M40R40-D,9013980000,CABTITE SE 4/3-4 SML BK,2583760000,IE-FC-IP-2ST/2D9,2584820000,1966300000,1059770100,1993550005,1059340100,1421710200,1251580200,1504280000,1993550003,CABTITE BP 13MM PA,1433960100,IE-TO-SCD-SM,SAISP-M-4D
魏德米勒推出单对以太网交换机10Base-T1L,实现千米远距传输,将工业应用的性能提升至新高度
德米勒推出的新款非管理型交换机,拥有出色的远距离通讯和电力传输能力,并符合Profinet一致性等级A类标准。
产品 发布时间 : 2024-10-25
麻烦推荐下6口千兆以太网交换芯片,工业级的
世强这边有Weidmueller(魏德米勒)推出的IES40-SW5、IES40-SW8、IES40-SW6/2Combo非管理型交换机成品;Silicon Labs的8端口以太网供电芯片Si3459,单路以太网控制器芯片CP2200-GQR;之前代理的micrel的KSZ8863/73系列的以太网交换芯片,世强这边还有些库存。
技术问答 发布时间 : 2019-12-05
【产品】ValueLine管理型以太网交换机,可配备快速以太网和千兆以太网端口
为解决通信网络的可靠性问题,魏德米勒推出了高质量的ValueLine管理型以太网交换机,共包含12款产品。该系列管理型工业以太网交换机采用了符合IP30标准的金属保护外壳,可以配备快速以太网和千兆以太网端口。魏德米勒的管理型交换机支持各种有用的管理功能,例如快速环网冗余,基于端口的VLAN,QoS,RMON,带宽管理,端口镜像以及通过电子邮件或中继的错误通知。
新产品 发布时间 : 2018-11-17
Wieland(威琅)适用于控制柜接口的产品选型指南
描述- Wieland Electric GmbH is a medium-sized family-run electrical and electronics company headquartered in Bamberg. Founded in 1910, Wieland is one of the pioneers of electrical connection technology.
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【技术大神】工业以太网中经济实用的交换机选型经验分享
Weidmuller的IES10-SW8是一款8口交换机,宽高深为53.6/135/106.5mm,MTBF为49.3年,防护等级为IP40。
新应用 发布时间 : 2019-09-05
【电气】魏德米勒隆重推出新款非管理型交换机,结构更为紧凑,具有服务质量和广播风暴保护等功能的扩展
魏德米勒非管理型交换机家族再添新成员——魏德米勒新款EcoLine B系列交换机。近期,魏德米勒推出了新款非管理型交换机——EcoLine B系列,因其产品结构紧凑、性能卓越而在一众交换机中脱颖而出。新款交换机在功能上进行了扩展,包括服务质量(QoS)和广播风暴保护(BSP)等功能。新款交换机支持“服务质量(QoS)”功能。
产品 发布时间 : 2023-12-19
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