【经验】 以插件二极管UF5407为例说明弯脚成型的应力损伤的失效情况和固定建议

2020-02-16 世强
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1. 二极管的内部结构:

图1是二极管内部是由A-铜引线,B-芯片,C-塑封料,D-镀锡层,E-焊接组成;

图2是二极管芯片结构,主要是由化学Ni/Au 镀层 , 低温氧化层沉积,高温玻璃烧温层,半绝缘多晶硅,PN结,玻璃钝化层;

                                                         

                                  图1                                                                 图2


2. 我们选择插件二极管,主要是实际通过二极管正向导通电流够大,本文以DIOTEC超快速整流恢复二极管UF5407为例说明。该管子主要被选用在PFC升压整流处,由于该处位置layout有限,所以需要把该管子进行弯脚成型,我们统称M型如下图3;当我们进行产品弯脚成型时,目前市面普遍是使有是电阻弯脚成型号的设备,该设备的成型的力较难于控制。当产品弯脚成型过型中,如弯脚固定不牢固,折弯应力会传递至芯片表面,可造成部分表面损伤,也就是我们所讲的机械应力损伤,如下图4小蓝色箭头为弯脚应力损伤点;我们通常以设备压着两个二极管铜引脚的位置压痕作为评判标准,从实际经验,压痕在0.2-0.3mm是可以牢固了并且接受的。

图3

图4


针对小蓝色箭头损伤点二极管内部PN结层,如下图红色小标志。些时损伤点通常会在芯片P+表面,未损伤至P/N的深处,当弯脚严重异常时可令芯片内部的P/N结深处的损伤,甚至会令到芯片有效面积破裂,二极管的VRRM是由芯片有效面积决定,当该面积损伤或破裂,VRRM必然会下降,并未完全出现击穿的状态,此时我们可以使用图示用微小的uA电流进行拉二极管VRRM曲线,如曲线有衰减,说明VRRM已经衰减。

图5


3.    焊接热效应力损伤原理:

根据二极管内部结构得知,二极管的塑封料的膨胀系数是30X10-6/℃,芯片的膨胀系数是3.1X10-6/℃,钢引线的膨胀系数是18X10-6/℃,由于二极管组成材质间热膨胀系数的差异,在整机过波峰焊时,芯片横向,纵向都会受到一定的挤压也就是说热应力,如果此时如芯片P+表面已经有一定损伤,热应力之下必然会给完全放大,直至到P/N结深处。之前的机械应力加上现有的热应力就会完全进入P/N处的二极管在VR测试时会表现为电压衰降甚至降到0V ,当整机开机进行通电测试瞬间该二极管必然会给完全击穿。

图6


4.    弯脚成型后的建议:

当我们对直插二极管作弯脚成型时,必须对弯脚成型固定二极管铜引脚位置固定,固定图形如下图7,同时我们也要确认压痕深度,如有条件,当二极管弯脚成型结束后,可以加热后冷却,再使用图示仪进行抽查测量二极管的VRRM,以便确认每个二极管弯脚成型后过了波峰焊后,二极管电性能参数还会保持原来的规格。

图7

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CAD模型库  -  DIOTEC  - 2023/08/29 ZIP 英文 下载

Axial Diodes / Rectifier 快速参考指南

型号- ZY5.6,1.5KE6.8,BZW06-5V8/P6KE6.8,UF5408,BY2000,UF5407,1N5408K,UF5406,BYW27-800,UF5404,UF5402,UF5401,BY880-100,UF5400,BY500-800,SB890,SB1250,SB530,SB2100,P2000DTL,P600A,SB12H40,P600B,P600D,BY1600,P600G,P600J,P600K,1N5407K,P600M,P600S,P600U,P1000K,SB1260,P1000M,BA157,SB520,ZPD5.6,BZW04-188B/P4KE220C,P1000G,BA158,ZPD75,BA159,P1000J,P1000D,BY550-100,1N5059,MUR460,F1200G,P1000A,P1000B,SB190S,FX2000D,FX2000G,FX2000A,FX20K120,FX2000B,1N5345B,PX1500M,P2000MTL,SB550,1N5061,1N5060,1N5062,SB1230,ZPY11,ZPY10,PX1500D,SB540,BY500-1000,PX1500G,PX1500J,3EZ200,BY880-800,PX1500K,SB1240,MUR120,PX1500A,PX1500B,BY550-200,BY550-400,EM516,EM518,ZPY1,BY550-50,1N5347B,SBX3040-3G,SB160S,BYW27-200,SB850,UF600M,UF600K,UF600J,1N5401,SB1290,1N5400,UF600G,BY500-600,EM513,1N5402,UF600D,1N5404,1N5407,UF600B,1N5406,BY1800,UF600A,1N5408,3EZ11,3EZ10,SB290,SB840,MUR140,BZW06-188B/P6KE220C,1N4448,P1000S,P2000GTL,BY500-50,ZPY200,BY880-200,1.5KE6.8C,1N4007-13,BYW27-100,BY299,MR822,BY298,MR821,BY297,MR820,BY296,ZY1,MR826,BZW04-5V8/P4KE6.8,MR824,SB8100,MR828,15SQ045-3G,BY880-1000,HV3,HV2,HV5,5KP6.5C,HV6,SB190,1N5348B,SB3100,SB860,BZW04-9V4/P4KE11,ZPD2.7,SBX2050,MUR160,BY550-600,1N5400K,RGP30K,SBX2045-3G,SB260,RGP30M,SB140S,SB140,ZY200,FE1A,BY398,FE1B,BY397,3EZ1,BY396,FE1D,BYW27-400,FE1G,BY399,BZW06-9V4B/P6KE11C,BY500-400,BZW06-188/P6KE220,SB1540-3G,BYW27-50,1.5KE11,SB250,SB130,SB120,F10K120,SB5100,1N4001,1N4002,1N4003,1N4004,SB3H150,1N4005,1N4006,1N4007,1N5402K,SB1100S,SB160,BZW06-5V8B/P6KE6.8C,FE3A,SB150S,FE3B,SB12100,BY134,BY255,FE3D,BY133,BY254,BY253,P2000ATL,BY252,FE3G,5KP6.5,SB830,BY135,BY251,1N5401K,1N4934,1N4933,1N4936,1N4935,5KP9.0C,1N4937,UF4007,SB390,UF4005,UF4006,SB150,BZW04-188/P4KE220,UF4003,FE2A,UF4004,FE2B,UF4001,UF4002,FE2D,SBX2040-3G,BY880-400,FE2G,ZPD10,ZPD11,SB820,1.5KE220C,1N4148,1N5404K,P2500K,BY550-800,P2500M,SB120S,P2500G,P2500J,P2500D,P2000JTL,SB330,P2500B,ZPY6.2,P2500A,1N4150,P2000BTL,BYW27-600,1N4151,5KP9.0,BY500-200,BAV19,P2000G,BYW27-1000,P2000M,P2000J,P2000K,P2000A,P2000D,P2000B,3EZ6.2,BY550-1000,SB560,MUR420,SB320,F5K120,SBX2550,SB1100,ZY10,BZW06-9V4/P6KE11,1.5KE220,BAV20,ZY11,SB1220,BAV21,P2500X,P2500W,P2500Y,BZW04-9V4B/P4KE11C,BY880-50,P2500T,20SQ045-G,F1200D,1N5818,ZY6.2,F1200B,1N5406K,1N5817,F1200A,1N5819,BZW04-5V8B/P4KE6.8C,P2000KTL,SB360,SBX2540-3G,SB130S,SB240,SB230,BY500-100,1N5821,ZPY5.6,1N5820,1N5822,1N5388B,FE6A,FE6B,SB590,FE6D,SB350,FE6F,SB340,FE6G,SB220,BY880-600,1N5391,1N5393,HV1.5,1N5392,1N5395,ZPD6.2,1N5397,1N5399,1N5398,1.5KE11C,MUR440

快速参考指南  -  DIOTEC  - Version 25-2a  - 2018 PDF 英文 下载

UF5400 Ultrafast Recovery Rectifier Diodes

型号- UF5408,UF5407,UF5406,UF5405,UF5404,UF5403,UF5402,UF5401,UF5400

数据手册  -  DIOTEC  - Version 2019-08-29  - 2019-08-29 PDF 英文 下载

Diotec(德欧泰克)稳压二极管/瞬态抑制二极管/限流二极管/双向触发二极管选型指南

目录- SMD Diodes & Protection   

型号- ZMM10,ZMM11,P6SMBJ28A,CL30MD,3.0SMCJ9.0,TGL34-11C,P4SMAJ170C,P6SMB220CA,TGL34-11A,P4SMAJ33CA,Z3SMC6.8,ZMD4.3,SMF170A,ZMY3.9G,P6SMBJ5.0C,SZ3C200,MM1Z4731A,SMF5.0CA,P6SMBJ5.0A,TGL41-200,P6SMBJ5.0,P6SMB550,L.0SMBJ9.0,P4SMAJ8.5CA,TGL34-10,TGL34-11,TGL34-10C,TGL200C2K,CL40M45,P4SMAJ170A,SDA4AK,MM1Z4730A,L.0SMBJ5.0C,TGL34-10A,L.0SMBJ5.0A,TGL61-200,P6SMBJ8.5CA,CL15MD,SMF9.0CA,CL05M6F,TGL61-10C,TGL61-10A,TGL61-520C,1.5SMC550,ZMD10,ZMD11,ZMM2.4,3.0SMCJ8.5,TGL34-6.8C,TGL34-6.8A,CL40M35,5.0SMCJ12,TGL41-6.8C,P4SMAJ8.5,TGL41-6.8A,P6SMBJ8.5A,ZMD5.6,P6SMBJ8.5C,SZ3C100,TGL200C08,5.0SMCJ12A,L.0SMBJ5.0CA,SMF180A,TGL200C06,5.0SMCJ12C,TGL200C10,SMF5.0A,ZMM3.9,MM1Z4740A,P6SMBJ170,P6SMB220C,P6SMB220A,Z1SMA100,SMZ200,SMF220A,3.0SMCJ9.0C,TGL41-520C,3.0SMCJ9.0A,L.0SMBJ120,P4SMAJ9.0CA,P4SMAJ9.0,5.0SMCJ12CA,ZMD6.2,TGL41-520,TGL61-10CA,CL15M45,L.0SMBJ9.0CA,TGL61-11C,CL20MD,TGL61-11A,L.0SMBJ9.0A,L.0SMBJ9.0C,P6SMBJ170C,SMF8.5A,SDA2AK,1.5SMCJ8.5,P4SMA220CA,TGL41-11,TGL34-6.8,TGL41-10,SMZ100,3.0SMCJ8.5CA,Z2SMB200,SZ3C110,CL15M35,ZMM75,ZMY6.2G,TPSMA6L85A,P4SMAJ5.0CA,TGL61-6.8,L.0SMBJ120C,ZMM4.3,ZMD1,BR100-03LLD,L.0SMBJ120A,1.5SMCJ170C,P6SMBJ170A,1.5SMCJ170A,5.0SMCJ170CA,SMZ1,SMZ110,SMF180CA,TPSMA6L5.0A,L.0SMBJ8.5,L.0SMBJ8.5A,ZMY5.6G,MM1Z4728A,TGL61-200A,L.0SMBJ8.5C,1.5SMC220,SMF9.0A,P6SMBJ170CA,Z1SMA6.2,P4SMA550,3.0SMCJ170CA,ZMM5.6,1.5SMCJ9.0,1.5SMCJ9.0CA,1.5SMCJ5.0C,P4SMA550CA,P6SMBJ9.0,3.0SMCJ5.0,1.5SMCJ5.0A,TGL34-11CA,CL20M45,5.0SMCJ170A,ZMD100,5.0SMCJ170C,3.0SMCJ170,TGL61-220CA,TGL41-220CA,P4SMA550C,Z3SMC10,P4SMA550A,SZ3C6.2,TGL41-200A,L.0SMBJ5.0,SMF8.5CA,SMF220CA,TPSMA6L8.5A,SMZ6.2,ZMM6.2,Z1SMA5.6,3.0SMCJ5.0A,3.0SMCJ5.0C,1.5SMCJ5.0CA,Z3SMC11,ZMY1,SZ3C1,P4SMA220A,3.0SMCJ8.5A,P4SMA220C,3.0SMCJ8.5C,Z3SMC200,CL10MD,P6SMBJ8.5,TGL34-10CA,1.5SMC440A,P4SMA220,L.0SMBJ120CA,TGL61-11CA,TGL61-220C,CL20M35,P4SMAJ170,1.5SMC550C,TGL41-10CA,TPSMA6L9.0A,TGL41-6.8,1.5SMC550A,Z2SMB6.8,SMZ5.6,MM1Z4736A,TGL34-200A,1.5SMCJ8.5C,TGL34-200C,SMF170CA,P4SMAJ9.0C,1.5SMCJ8.5A,P4SMAJ9.0A,P6SMBJ9.0C,TGL34-200,1.5SMCJ9.0C,1.5SMC220A,TGL41-11C,TGL200CF10,Z1SMA10,1.5SMC220C,TGL41-11A,P4SMAJ5.0,TGL61-6.8C,P6SMB550C,TGL200CF06,Z1SMA11,TGL61-6.8A,BR100-04LLD,P6SMB550A,TGL200CF08,MM1Z4735A,TGL34-6.8CA,P6SMBJ9.0A,ZMY4.3G,1.5SMC550CA,TGL61-11,TGL61-10,TGL34-200CA,TGL41-6.8CA,TGL61-6.8CA,TGL41-11CA,TGL41-220C,3.0SMCJ5.0CA,1.5SMCJ8.5CA,TGL61-520,P4SMAJ8.5C,1.5SMCJ9.0A,P4SMAJ8.5A,MM1Z4734A,TGL200CU06,TGL200CU08,P6SMB220,1.5SMCJ170CA,TGL34-100,ZMY9.1G,5.0SMCJ170,Z2SMB11,L.0SMBJ8.5CA,1.5SMCJ5.0,P6SMBJ5.0CA,3.0SMCJ9.0CA,SMZ11,Z2SMB10,SZ3C10,SZ3C11,TGL41-220,ZMM1,ZMD3.9,P4SMAJ5.0A,P4SMAJ5.0C,1.5SMCJ170,TGL41-10C,TGL41-22OA,SMZ10,P6SMBJ9.0CA,P6SMB550CA,Z1SMA1,1.5SMC220CA,TGL41-10A,P4SMAJ170CA,3.0SMCJ170C,TGL200CU10,3.0SMCJ170A,MM1Z4756A

选型指南  -  DIOTEC  - Version 26  - 2021 PDF 英文 下载

DIOTEC MOSFETs选型表

DIOTEC提供以下参数选型: Drain Source Voltage VDS[V]:-100~700、Drain Current ID[A]:-70~280、Junction Temperature Tjmax[℃]:150~175、Power Dissipation Ptot [W]:0.2~425、Peak Drain Current IDM [A]:-350~1200、Threshold Voltage VGSth[V]:-4~4.2、On-Resistance RDSon[Ω]:0.0013~15、On-Resistance ID[A]:-30~100、On-Resistance VGS[V]:-10~10、Turn-OnTime ton[ns]:3~1206、Turn-Off Time toff[ns]:7~991

产品型号
品类
Type
Package
Drain Source Voltage VDS[V]
Drain Current ID[A]
Junction Temperature Tjmax[℃]
Polarity pol
Power Dissipation Ptot [W]
Peak Drain Current IDM [A]
Threshold Voltage VGSth[V]
On-Resistance RDSon[Ω]
On-Resistance ID[A]
On-Resistance VGS[V]
Turn-OnTime ton[ns]
Turn-Off Time toff[ns]
2N7000
MOSFETs
Wire-lead
TO-92
60
0.2
150
N
0.35
0.5
0.8
5
1
10
10
10

选型表  -  DIOTEC 立即选型

Diotec Linear Voltage Regulators - Stable Output Voltage at Low Costs

Diotec‘s new linear voltage regulators are designed for high performance operation, coming in the industry-standard packages such as SOT-223, SOT-23, SOT-89, TO-92 and SO-8.

新产品    发布时间 : 2020-09-15

Wireless Charging Station for your Mobile, Watch, and Earpods Powered by Diotec‘s MOSFET DI048N04PT

Diotec‘s DI048N04PT MOSFETs come in a space-saving QFN3x3 package but still deliver an Id of 48A at a Vds of up to 40V, making it ideal for small but powerful wireless charging applications.

应用方案    发布时间 : 2024-07-27

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贴片LED二极管/灯珠定制

可定制LAMP LED、 CHIP LED、 PLCC LED、 汽车用车规级LED、COB LED的尺寸/电压/电流等参数,电压1.5-37V,电流5-150mA,波长470-940nm。

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