【成功案例】Laird原位成型导电硅橡胶垫片SNN60-RXP在汽车音响系统中的EMC防护应用

时间： 2019-02-20 来源：世强

技术问答

笔者曾经负责过一款汽车音响系统的开发，产品在测试传导电流法时，50mm处在FM频段超标。测试标准采用的是CISPR25 Classs5，如下图1, 89.1MHz，92.15MHz和95.2MHz三个频点的AV值都超出了限值（AV限值要求-16dB）。下图2是电流法测试的安装示意图，750mm处的测试结果是可以满足限值要求的，电流扣环在50mm处时离产品连接器端口非常近，因此怀疑此处的噪声是由产品的连接器端口辐射出来的，在尝试增加外壳的螺丝锁附扭力之后超标点会有所下降，但是仍然超标。

图1. 50mm电流法测试数据图

图2.CISPR25电流法测试安装示意图

为了进一步验证猜想，用铜箔将连接器处的缝隙全部贴起来，噪声得到了有效抑制，能够满足要求，但是这只能够证明噪声确实是从连接器辐射出来，此方案并不能作为量产的对策。因此必须从产品结构上做针对性设计。如下图3是产品的连接器实物图，该产品采用的56pin连接器，整体的长度达到了10cm，PCB通过3颗螺丝与金属外壳固定在一起，由于需要PCB与外壳接触的地方比较长，而且PCB和外壳的平整度比较难控制，并不能做到非常完美的贴合，所以会有一定的缝隙。经过讨论之后，决定采用EMC屏蔽垫片去做防护。

LAIRD在EMC防护方面可以提供非常丰富的应用方案，结合产品本身的特点，我们选用了SNN60-RXP，该产品的基材为银镍，具有非常好的屏蔽效果，电阻率极低，体积电阻率仅为50mΩ/cm，-50~125℃的工作温度非常适合于汽车电子产品的应用。另外该产品为糊状，可以使用自动化设备挤出任意形状，常温条件下即可固化成型，方便作业。

图3是增加SNN60-RXP垫片之后的实物图，图4为最终的测试结果，之前超标的点都被压了下来，最终顺利通过实验验证。

图3.产品连接器实物图

图3.金属外壳实物图（与PCB贴合的部位贴上了EMC屏蔽垫片SNN60-RXP）

图4.增加EMC屏蔽垫片SNN60-RXP之后的测试数据

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型号- 8904-0117-XX,ECE013,4693-PA-51H-01200,ECE011,8863-0150,8404-0121-XX,8906-0171-XX,8560-0099-XX,8907-0140-XX,8104-0104-40,8410-0105-50,8516-0201-XX,8908-0108-XX,BMI-S-209-F,4740,8401-0133-XX,8863-0140,8863-0145,8907-0174-XX,8563-0108-XX,8563-0133-XX,8403-0106-50,ECE032,ECE080/094,8563-0213-XX,8403-0105-XX,8901-0117-XX,8863-0130,8863-0135,4741,4500,4742,4501,4502,4744,8412-01XX-54,D6-785FX,8412-01XX-52,8915-0130-XX,8408-0251-XX,8901-0176-XX,4520,8412-01XX-55,8918-0105-XX,8402-01XX-XX,8412-01XX-50,8413-0105-64,8415-0112-64,8863-0120,4518,8904-0129-XX,8901-0140-XX,8103-0101-40,8863-0125,4512,4513,4516,8401-0121-XX,4517,4693 - PA - 51H - 01200,8563-0131-XX,4531,8560-0114-XX FIG. 2,8401-0155-XX,8863-0196,8412-01XX-61,8863-0197,8412-01XX-60,8560-0108-XX,8560-0143-XX,4529,4N64EF51N00225,4N64EM51N00171,8863-0198,8863-0199,8103-0125-40,4522,8907-0129-XX,4524,4525,8908-0180-XX,4528,2238 -.25,DS005,8103-0113-40,8563-0077-XX,BMI-S-207-F,4541,4300,4542,4N64ER51N00225,8863-0180,8104-01XX-48,8104-01XX-49,8415-0110-64,8908-0118-XX,8863-0183,8863-0184,8516-0211-XX,87-580,8909-0122-XX,4532,86-785,BMI-S-305,4533,8905-0157-XX,4534,4536,SNK60,4537,8401-0123-XX,SNC70-RXP,8868-0085,4791,8903-0171-XX,8560-0330-XX,4792,4N64EP51N00171,4795,8863-0170,8401-0111-XX,G1W,8905-0180-XX,8409-0173-50,8863-0175,8868-0084,8868-0081,8902-0135-XX,8904-0105-XX,8563-0089-XX,8860-0093-100-XX,4302,4786,4787,4788,4789,4548,8563-0165-XX,8902-0101-XX,8868-0075,4320,8863-0160,8101-0104-40,8868-0070,8863-0165,8409-0106-50,8414-0108-64,8402-0102-XX,4796,4797,4798,8403-0115-XX,4315,4799,8563-0143-XX,M83528/001X005,M83528/001X006,4570,M83528/001X003,4571,8563-0106-XX,M83528/001X004,4330,4572,M83528/001X009,4573,M83528/001X007,4575,M83528/001X008,8860-0093-324-XX,8401-0113-XX,8416-0320-22,5206 -.25,8563-0090-XX,2388,8904-0137-XX,4325,4568,4569,M83528/001X001,M83528/001X002,8404-0118-XX,8912-0140-XX,8416-0120-23,8101-01XX-49,8101-01XX-48,8550-XXXX-YY-ZZ,4582,8101-01XX-47,4583,8412-0104-50,4100,4584,8903-0122-XX,8101-0102-40,5092 - S,8101-01XX-41,8417-3XXX-62,8101-01XX-40,8416-0320-21,4N64EW51N00281,8103-0103-40,4577,4579,4339,8563-0279-XX,8909-0178-XX,4591,8410-0107-50,8908-0157-XX,8890-MGS103072-93,4593,4594,4110,4111,4112,4596,4113,4355,4597,8414-0104-64,8408-0212-XX,8903-0110-XX,8563-0255-XX,2240 -.25,8911-0102-XX,4105,4106,8104-0106-40,4349,8401-0101-XX,4360,8103-0115-40,4361,4120,4363,4121,8906-0116-XX,8300-0100-44,4123,4365,8563-0079-XX,8860-0093-300-XX,4114,4356,4115,4357,4599,8402-0106-XX,8908-0101-XX,4358,8102-0209-40,4117,4359,5206,8560-0113-XX,8902-0108-XX,8907-0107-XX,M83528/001X013,M83528/001X010,M83528/001X011,4370,4372,8406-01XX-55,4131,8907-0109-XX,8406-01XX-54,8403-0107-XX,4133,4375,4134,4376,8416-0120-57,8563-0211-XX,8916-0135-XX,T1G,8563-0080-XX,M83528/002X011,M83528/002X012,M83528/002X013,8401-0103-XX,8906-0175-XX,M83528/002X014,M83528/002X015,M83528/002X017,M83528/002X018,M83528/002X019,8406-01XX-60,4126,4368,8104-0108-40,8862-0105,8563-0257-XX,SNN60-RXP,8910-0125-XX,8862-0100,8406-01XX-61,87580,8905-0116-XX,8413-0103-64,4142,4143,8909-0102-XX,8860-0032-324-XX,4387,8860-0032-150-XX,8908-0177-XX,8401-0137-XX,M83528/002X020,M83528/002X021,M83528/002X022,8404-0108-XX,M83528/002X024,M83528/002X026,8402-0104-XX,M83528/002X028,8912-0150-XX,8414-0106-64,4136,4379,8408-0200-XX,8102-0207-40,8909-0168-XX,8406-01XX-52,ECE072/093,8563-0128-XX,8406-01XX-50,4150,4392,4394,4157,8904-0125-XX,76-750,SNL60-RXP,4391,8560-0145-XX,8903-0156-XX,8560-0097-XX,4389,8901-0107-XX,4148,8906-0118-XX,8516-0203-XX,4161,4163,4164,8412-0102-50,8563-0327-XX,M83528/001X0012,8904-0170-XX,8912-0117-XX,8563-0069-XX,4168,8901-0130-XX,4160,221,M83528/002X006,M83528/002X007,8103-0105-40,8907-0176-XX,4158,8862-0114,8862-0113,8401-0125-XX,8862-0112,4172,4173,8864-2618,4176,8907-0157-XX,4179,8906-0107-XX,R1G,4170,8903-0177-XX,4171,8560-0104-XX,8912-0102-XX,89XX-01XX-43,8103-0106-40,89XX-01XX-42,8918-0135-XX,89XX-01XX-40,4169,8860-0100-100-XX,4184,8403-0112-XX,4186,8104-0109-40,4189,4N64EH51N00290,4181,8864-3714,BMI-S-201-F,4182,8864-3715,8401-0127-XX,SNC70-HXP,2238 - S,8402-0108-XX,843X-2XXX-X,8911-0145-XX,8414-01XX-65,8404-0115-XX,8414-01XX-64,4194,8560-0116-XX,8550,8103-0118-40,4198,4199,8907-0180-XX,8403-01XX-55,8403-01XX-54,8560-0311-XX,8403-01XX-52,4192,8902-0150-XX,8401-0115-XX,8403-01XX-50,SNN65-HXP,8860-0125-300-XX,8408-0245-XX,3027-235,8563-0161-XX,8905-0137-XX,8910-0140-XX,8904-0168-XX,8408-0209-XX,8403-0101-50,8409-0158-50,8403-01XX-60,8913-0140-XX,8403-01XX-61,8415-0106-64,8909-0105-XX,8560-0114-XX,8902-0117-XX,8563-0116-XX,8404-0105-XX,BMI-S-210-F,8401-0117-XX,M83528/009X002,M83528/009X001,8904-0156-XX,SNC70,8864-0231,8516-0205-XX,M83528/009X005,8560-0435-XX,M83528/009X004,8890 0001 XX A,8563-0071-XX,M83528/009X003,M83528/009X009,M83528/009X008,8409-0168-50,8904-0110-XX,M83528/009X007,8408-0257-XX,3078-500,8864-3515,8563-0254-XX,8910-0105-XX,8415-0104-64,8902-0140-XX,8907-0101-XX,8403-0109-XX,8300-0038-44,8906-0109-XX,8563-0095-XX,8103-0108-40,8911-0135-XX,8860-0032-300-

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目录- ELECTROSEAL™导电橡胶压制品矩形条导电橡胶压制品空心矩形条导电橡胶压制品空心D型条导电橡胶压制品 O型条管导电橡胶压制品 D型条导电橡胶压制品通道条导电橡胶压制品 O型条导电橡胶压制品 P型条导电橡胶压制品 GEMINI™混合压成品模制O型环平垫圈垫片模制波导垫片矩形波导垫片 ElectroMet™定向线 ElectroMet™浸渍钢丝网和金属网状MIL接头垫片 MIL连接器垫圈 D型超小接头屏蔽罩自动点胶工艺现场制模电路板防护罩 ElectroCoat™导电橡胶板到底盘托脚 EMI垫片的腐蚀性

型号- 8408-0227-XX,8863-0150,8569-0131-XX,8516-0132-XX,8516-0155-XX,8560-0099-XX,8560-0110-XX,8563-0167-XX,8516-0201-XX,8860-0100-300-XX,8563-0098-XX,8866-0100,8863-0140,8863-0145,8866-0103,8866-0105,8563-0315-XX,8516-0109-XX,8867-0166,8867-0165,8563-0108-XX,8516-0120-XX,8563-0076-XX,8563-0326-XX,8563-0213-XX,8863-0130,8866-0110,SIL35-HXP,8866-0111,8863-0135,8866-0116,8563-0339-XX,8408-0215-XX,8516-0108-XX,8516-0167-XX,8408-0251-XX,8866-0120,8560-0144-XX,8863-0120,8866-0125,8860-0020-150-XX,8866-0126,8866-0127,8563-0122-XX,8516-0156-XX,8866-0129,8560-0098-XX,8516-0131-XX,8863-0125,8563-0131-XX,8516-0145-XX,8860-0125-100-XX,8563-0248-XX,8863-0196,8863-0197,8560-0108-XX,8560-0143-XX,8863-0199,8408-0203-XX,8563-0077-XX,8516-0119-XX,8516-0157-XX,8863-0180,8563-0281-XX,8860-0045-324-XX,8863-0183,8863-0184,8516-0211-XX,8863-0189,8516-0405-XX,8408-0126-XX,8516-0168-XX,8563-0166-XX,SNC70-RXP,8868-0085,8560-0330-XX,8516-0118-XX,8863-0170,8868-0084,8863-0175,8868-0081,8516-0130-XX,8563-0089-XX,8860-0093-100-XX,8516-0146-XX,8516-0169-XX,8563-0165-XX,8408-0230-XX,8863-0160,8408-0213-XX,8516-0212-XX,8863-0165,8516-0107-XX,8563-0143-XX,8516-0141-XX,8516-0164-XX,8563-0106-XX,8563-0078-XX,8516-0135-XX,8860-0093-324-XX,8416-0320-22,8516-0404-XX,8563-0090-XX,8408-0127-XX,8563-0129-XX,8416-0120-23,8516-0123-XX,8563-0130-XX,8408-0242-XX,8860-0045-300-XX,8416-0320-21,8563-0187-XX,8516-0204-XX,8563-0279-XX,8408-0254-XX,8408-0116-XX,8408-0212-XX,8516-0153-XX,8563-0255-XX,8563-0232-XX,8560-0158-XX,8516-0111-XX,8560-0331-XX,8867-0105,8563-0079-XX,8860-0093-300-XX,8516-0403-XX,8563-0280-XX,8867-0100,8563-0164-XX,8867-0102,8867-0101,8560-0113-XX,8867-0136,8416-0120-57,8563-0068-XX,8563-0139-XX,8563-0211-XX,8516-0122-XX,8563-0080-XX,8560-0100-XX,8563-0140-XX,8563-0234-XX,8408-0140-XX,8862-0105,8563-0257-XX,SNN60-RXP,8862-0100,8867-0130,8516-0165-XX,8860-0032-324-XX,8867-0126,8867-0125,8867-0128,8860-0062-100-XX,8867-0127,SNL25-RXP,8860-0032-150-XX,8860-0125-324-XX,8563-0091-XX,8408-0200-XX,8563-0128-XX,8867-0158,SNL60-RXP,8560-0145-XX,8560-0097-XX,8516-0203-XX,8860-0045-100-XX,8563-0327-XX,8867-0147,8563-0069-XX,8863-01200,8408-0117-XX,8516-0121-XX,8862-0114,8867-0144,8862-0113,8408-0128-XX,8516-0110-XX,8563-0185-XX,8862-0112,8867-0141,8864-2618,8408-0118-XX,8868-0100,8861-0130,8861-0131,8861-0135,8861-0136,8864-3824,8563-0253-XX,8560-0104-XX,8563-0196-XX,8408-0130-XX,8868-0105,8860-0100-100-XX,8516-0161-XX,8861-0120,8861-0121,8861-0125,8864-3714,8864-3715,8860-0093-150-XX,8408-0221-XX,SNC70-HXP,8516-0126-XX,8563-0070-XX,8560-0116-XX,8865-0144,8516-0137-XX,8516-0162-XX,8516-0114-XX,8865-0140,8860-0125-150-XX,8861-0110,8861-0115,8860-0125-300-XX,SNN65-HXP,8860-0062-324-XX,8408-0245-XX,8563-0127-XX,8865-0145,8563-0161-XX,8596-0096-XX,8861-0105,8563-0241-XX,8864-0105,8864-0104,8864-0103,8864-0102,8563-0218-XX,8864-0101,8408-0209-XX,8864-0100,8516-0173-XX,8861-0100,8560-0299-XX,8861-0103,8563-0334-XX,8865-0120,8560-0114-XX,8408-0120-XX,8563-0116-XX,8516-0102-XX,8516-0125-XX,8516-0151-XX,8864-0110,8864-0231,8516-0205-XX,8560-0435-XX,8416-0330-21,8563-0071-XX,8416-0330-22,8865-0125,8865-0130,8864-0127,8864-0125,8408-0257-XX,8563-0243-XX,8563-0094-XX,8516-0136-XX,8864-3515,8563-0159-XX,8563-0254-XX,8864-0120,8516-0185-XX,8865-0135,8864-0139,8864-0137,8865-0100,8563-0072-XX,8864-0136,8864-0135,8563-0095-XX,8560-0231-XX,8860-0032-300-XX,8516-0101-XX,8865-0105,SNK55-RXP,8865-0110,8864-0147,8516-0163-XX,8864-0144,8516-0124-XX,8516-0152-XX,8864-0143,8865-0116,8560-0505-XX,8864-0142,8563-0126-XX,8864-0141,8569-0127-XX,8860-0062-300-XX,8865-0115,8563-0324-XX,8864-0159,8864-0156,8868-0067,8516-0170-XX,8866-0050,8516-0158-XX,8516-0209-XX,8516-0106-XX,8864-0153,8868-0055,8563-0073-XX,8864-0168,8864-0167,8868-0056,8864-0166,8563-0342-XX,8563-0285-XX,8408-0133-XX,8563-0250-XX,8408-0218-XX,8516-0147-XX,8864-0163,8864-0162,8864-0161,8408-0294-XX,8864-0160,8408-0206-XX,8408-0248-XX,8860-0100-150-XX,8516-0210-XX,8563-0062-XX,8861-0192,8861-0193,8563-0226-XX,8560-0234-XX,8864-0055,8864-0053,8864-0173,8864-0172,8864-0050,8864-0171,8563-0274-XX,8864-010462,8864-0170,ELECTROCOAT,8563-0323-XX,8860-0032-100-XX,8563-0096-XX,8861-0188,8560-0444-XX,8516-0159-XX,8861-0189,8560-0107-XX,8563-0249-XX,8408-0110-XX,8861-0181,8861-0182,8861-0183,8861-0184,8864-0060,8864-0180,8563-0074-XX,8560-0200-XX,8563-0263-XX,8860-0020-300-XX,8563-0097-XX,8516-0160-XX,8861-0174,8563-0343-XX,8861-0175,8866-0130,8866-0131,8861-0179,8866-0134,8866-0135,8866-0136,8866-0137,8863-0110,8866-0139,8861-0172,8861-0173,8863-0115,8408-0111-XX,8516-0148-XX,8516-0408-XX,8563-0180-XX,8563-0216-XX,8408-0123-XX,8860-0045-150-XX,8516-0171-XX,8563-0113-XX,8861-0167,8861-0169,8860-0020-100-XX,8516-0105-XX,8866-0148,8863-0100,8560-0453-XX,8560-0105-XX,8863-0105,8861-0160,8516-0208-XX,8860-0100-324-XX,8868-0120,8563-0322-XX,8868-0125,8516-0172-XX,8861-0155,8866-0155,8864-0091,8516-0104-XX,8864-0090,8560-0106-XX,8563-0123-XX,8563-0251-XX,8861-0150,8860-0062-150-XX,8864-0095,8563-0075-XX,8516-0138-XX,8563-0344-XX,8

选型指南 - LAIRD - 2016年05月17日 PDF 中文下载

【产品】Laird推出新型增强型导电弹性体材料EcE 130/135，为军事和航空航天应用提供可靠屏蔽性能

2020年7月9日，Laird高性能材料公司宣布推出了两款新型的增强型导电弹性体材料EcE 130和EcE 135，可消除军事和航空航天应用中发生的电偶腐蚀以及由燃料、机油和防冻液造成损坏的风险。Laird使用高弹性氟硅橡胶和镍铝或钝化的银铝填料制造新型弹性材料，从而提供可靠的机械、环境和电磁屏蔽性能。

新产品发布时间 : 2020-07-16

【选型】Laird 导电橡胶材料选型参考，三种橡胶基质，七种填充材料

从选型角度考虑，导电橡胶材料比较关键的指标有屏蔽效能、体积电阻率、适用温度范围、材料的硬度和强度等，主要由金属填充材料的种类、填充比例、制作工艺和橡胶基质（密度、工艺等）决定。Laird推荐的导电橡胶基质有三种，EPDM（三元乙丙橡胶）、硅橡胶和氟硅橡胶。以填充物材料为区别，将Laird推荐的19款导电橡胶材料分为7个大类，简单介绍一下各自的特点和应用优势，可作为选型参考。

器件选型发布时间 : 2019-03-26

Laird（莱尔德）EMI产品选型指南

目录- EMI INTRODUCTION & SUMMARY BOARD LEVEL SHIELDS FINGERSTOCK VENT PANELS FABRIC-OVER FOAM ELECTRICALLY CONDUCTIVE ELASTOMERS MICROWAVE ABSORBERS

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选型指南 - LAIRD - FEB2022 PDF 英文下载

ELECTROSEAL™ ECE158 Electrically Conductive Elastomer

型号- ELECTROSEAL™ ECE158

数据手册 - LAIRD - 2022/3/3 PDF 英文下载

【产品】Laird镀镍石墨导电橡胶材料，硬度高、导电性好

镀镍石墨是一种新型石墨强化材料，优点是导电性好，耐磨、耐腐蚀，材料的硬度和润滑性都相当不错。本文介绍Laird三款以镀镍石墨颗粒为填充物的导电橡胶产品，型号分别为ECE72、ECE92和ECE95，对应三种市场流行的橡胶材料，硅橡胶、氟硅橡胶和EPDM（三元乙丙橡胶）。ECE72型，硬度高、强度大、弹性低；ECE92型，硬度高、强度小、弹性好；ECE95型，硬度高、弹性好、强度适中。

新产品发布时间 : 2019-03-15