C series connectors can meet the requirements and preambles in Safety Critical Items such as rail braking systems

2022-07-21 Smiths Interconnect

Train deceleration is a key function that implies passengers’ safety, environment, and property protection, and nothing can be left to chance or neglected when it is the moment to select the right parts that have to compose the brake system. With this in mind, the design engineers have to pay attention to reducing the overall maintenance costs as well to provide a dependable and market-aligned solution.


Safety-critical applications are those where if systems fail, they can cause loss of life, significant property damage, or damage to the environment. These applications can be found in different segments of the industry such as medical devices, aircraft flight control, nuclear systems, automotive, and transport sectors. The railway industry is not an exception. Safety-critical systems are often exposed to high vibrations and extreme temperatures and therefore they need reliable and robust components to achieve the necessary performance, system qualifications, and customer confidence to reach satisfactory technical and sales results. Normally the products supplied to this industry are classed as ‘safety critical’ items and therefore must conform to specific Rail Standards for Safety Critical Items


Braking systems are among the sensitive applications that require a reliable design, and their components must work under extreme temperature, mechanical shock and vibration, difficult access, water or dirt and dust ingress, and fretting corrosion. It’s a tall order. Electrical connectors are part of this challenging design and have to withstand all these different challenges and assure precise operating performance and proper brake cylinder pressure under all braking conditions. Of course, the combination of superior technical features of the connector is essential to reach this demanding result and solve the system manufacturers’ requirements.


In general, when the application is vital for the users’ safety, in this case, passengers, every single product composing the system has to provide tested superior performances and meet the design and operational demands. The connectors have to be made of robust materials to provide enhanced resistance to fretting wear when exposed to severe vibration and have to provide a long service life and a stable electrical signal. In addition, to ensure safety, the engineers that design components have to be able to follow the industry trends and develop the sustainable solutions required by the market, and, last but not least, reduce the cost of maintenance by supplying durable solutions.


C series connectors, a family of  Smiths Interconnect's EMC Metallic Circular Connectors, have been designed keeping in mind all the above-mentioned requirements and preambles. The series, featuring Hypertac Hyperboloid contact technology, is an IP67 circular connector with an EMC metal housing suitable for automatic train, operation, and traffic control and in particular for sensors in train braking systems as they resist the most extreme environmental conditions.


These connectors can offer robust sealed body shells with mechanical keying systems to ensure safe mating, cable clamps with large cabling chambers to allow various cable diameters, and shielding for EMI and RFI protection. They can also typically be ordered as cable assemblies to provide a complete interconnect solution with low costs of maintenance. Their technical features assure precise operating performance and proper brake cylinder pressure under all braking conditions and the metal alloy that composes the connector body provides enhanced resistance to fretting wear when exposed to severe vibrations.


The cost-effectiveness comes from  Smiths Interconnect's C-series connectors lasting longer being made from better materials, the EMC shielding, a coupling nut that ensures a secure connection, and proven embedded hyperboloid contact technology. In particular, hyperboloid contact technology is a well-known superior performing contact technology for use in demanding environments where reliability and safety are critical.

The unique shape of the contact sleeve is formed by hyperbolically arranged contact wires, which align themselves elastically as contact lines around the pin, providing a number of linear contact paths. This gives the integrity to signal that other contact technologies can’t deliver. 


All this enables C series connectors to provide unparalleled immunity to shock, vibration, and environmental impacts to ensure uninterrupted signal integrity

In addition, their design offers a corrosion resistance of 500h to salt spray, a CEI 68-1 category in terms of temperature resistance, and a vibration withstanding of 25 to 250 Hz - 5 g following NF F 61-030 Technical Standards. An expert engineer working in the field of safety-critical systems should understand at a first sight that the above-mentioned connectors are ideal to serve devices that must be reliable and precise to provide better train control.


C Series

C Series, featuring Hypertac Hyperboloid technology, is an IP67 circular connector with an EMC metal housing. The C Series connectors have a compact size and feature gold-plated contacts. They provide superior resistance to high levels of shock and vibration in rail applications.

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本文由翊翊所思转载自Smiths Interconnect,原文标题为:How connectivity can play a key role in rail braking systems,本站所有转载文章系出于传递更多信息之目的,且明确注明来源,不希望被转载的媒体或个人可与我们联系,我们将立即进行删除处理。

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型号- CMY0321221,CMY8121220,CMY1211220,0150761-20-OG,C SERIES,TGV 210,CMY0422320,SH 463 RED,SH 462,SH 463,CBC0321220--K,0150 842-22RG0,0150842-20RG0,0201071-20ROG,CME,TP 945,C-Y 121 -- --,0200 621-20ROG,CMY0322320,0200 631-20ROG,MS 3191/1,0120151-20ROG,CMY1212320,CNY1611320,TGV 201,CNY1212220,TGV 202,CMU,FT8,CMY6151020,0200631-21ROG,0200 352-20RN1,0150 841-20ROG,CRY1212320M,0120 182-20RG1,SD-0120000002,CMY0321220,CNY1612220,CRE SERIES,M22520/2.01,CB- --- -- -- --K,0150 682-20-G1,0200352-21RN1,S_059,S_056,S_055,0100 721-20ROG,S_051,0120 151-20ROG,CMY0322321,0150 851-20ROG,CNE121122015A,CMY0421220,0150851-20ROG,SD-0150000005,0150682-20-G1,CM SERIES,CNY1612320,CL SERIES,CNY1211320,0201 071-20ROG,0200621-20ROG,CB SERIES,S_074,CNE-CRE,0150841-20ROG,S_072,0100 612-20RG0,SD-020000003,0100721-20ROG,CBC--- -- -- --K,CLY5151220,CNY 161 -- --,S_069,0200342-20RN1,CBC,CNY1211220,0150871-20-OG,CNE SERIES,0150 842-20RG0,CMY6152120,0150 761-20-OG,0100612-20ROG,CLY5152320,CMY1011220,SS.0150000003,SS.0150000002,0100612-20RG0,0200 862-20RN1,CMY8122320,CNY1611220,0200862-20RN1,CNY1212320,0120182-20RG1,TGV 101,SD-0200000001,CMY1012320,0200 342-20RN1,CLE

2018  - SMITHS INTERCONNECT  - 数据手册  - Version 1.2

What is 2.0mm Hard Metric Connectors ?

The 2.0mm Hard Metric Connector is a compact, reliable board-to-board connector suitable for numerous connections in limited spaces. It offers different socket types, including straight, right-angle, surface mount, and hybrid, providing flexibility for specific application requirements. These connectors are widely used in telecommunications, computer systems, industrial automation, medical devices, and automotive electronics, ensuring secure and stable signal, power, and data transfer. They feature modular design, durability, and locking mechanisms for high-performance and reliability.

2024-10-25 -  技术探讨 代理服务 技术支持 批量订货

Smiths Interconnect Completes Product Offering for Disposable Healthcare Devices

Patient safety is a top priority for medical device makers. Their customers and the world of disposable medical devices are constantly evolving, due in large part to the risk and cost associated with reprocessing devices, compounded by growing regulations regarding the enviromental impact of disposable devices versus sterilization processes. To meet the market demand, Smiths Interconnect has developed a new disposable receptacle connector to complete its Hypergrip® Series of patented and proven high reliability circular connectors specifically designed for medical applications.

2024-10-11 -  产品 代理服务 技术支持 批量订货
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EMC电波暗室预测试

提供辐射发射测试、传导发射预测试、EMI噪声频率扫描服务。消费电子辐射发射预测试频率范围30MHz-1GHz、 车载电子9KHz-3GHz,并针对问题给出EMC整改方案。支持到场/视频直播测试,资深专家全程指导。

实验室地址: 深圳 提交需求>

EMC雷击浪涌测试

测试1.2/50us-8/20us组合波,10/700us-5/320us组合波,8/20us单波。能够模拟雷电瞬变引起的浪涌冲击抗干扰测试,最高电压达20KV,电流达20KA。点击预约,支持到场/视频直播测试,资深专家全程指导。

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