【应用】导热凝胶GEL30结合Smart CFD热仿真助力大功率功放模块散热,世强提供全套热整合设计

2020-04-22 世强
导热凝胶,GEL30,THERM-A-GAP™ GEL30,Parker Chomerics 导热凝胶,GEL30,THERM-A-GAP™ GEL30,Parker Chomerics 导热凝胶,GEL30,THERM-A-GAP™ GEL30,Parker Chomerics 导热凝胶,GEL30,THERM-A-GAP™ GEL30,Parker Chomerics

当前,在相关应用领域中,功放模块散热设计已越来越受到工程师们的重视。其体积越来越小,功率密度越来越大,在有限的空间里工作势必会导致热量堆积和局部高温,会严重影响相关器件的正常工作和产品的可靠性。那针对大功率功放管,如何选择高效合理的散热方案呢?

 

针对客户功放模块,功耗830W,机箱体积尺寸为200*200*150mm,环温60℃,温升30℃。散热设计方面,世强先进有热仿真实验室,可根据客户提供的产品3D结构图纸(PCB发热源位置等),使用爱美达Smart CFD热仿真,创建热模拟模型,为功放模块及其他关键器件设计合理的散热方案,将其结点温度达到目标值。同时给出热分析曲线模拟结果、温度曲线图和热传导路径以及相关热界面材料建议等。

 

从热分析结果来看:功耗830W的功放模块,要达到客户所需要的目标,需要用热管/均温板散热方案,同时结果显示机箱内部相关界面热阻较大,影响热传导,温差明显,均热效果差,需要针对热传导路径进行优化。对于界面间隙填充料,推荐PARKER CHOMERICS 导热凝胶GEL30

 

从结构图上看,功放模块产生热量主要通过铜块传递到热管/VC散热器,再与空气进行热交换,已达到均热目的。其中铜块与散热器之间需要热界面材料(TIM)来填充,要求:1、材质柔软且易于压缩,热阻低;2、良好热稳定性,长期可靠性;3、操作便易性,在应用端设计灵活。

 

Parker Chomerics完全固化的导热凝胶THERM-A-GAP™ GEL30,其导热系数为3.5W/mK,可批量点胶,非常适合于此类应用,性价比超高,并具有良好的热稳定性。有效填充在凸凹不平的界面,降低接触热阻,减少两端温差,热量能有效传导,有利于解决大功率功放模块散热问题。

 

可点涂各种形状和厚度的胶层,适用于多种自动点胶设备与工艺,对于散热器配套使用也有很好的兼容性,非常适合大批量生产。

 

对于客户功放模块散热问题,可通过世强的热整合能力:热界面材料+热管/VC散热器整体散热方案,可更有效地解决产品散热的问题,为客户提供经济合理的解决方案。


授权代理商:世强先进(深圳)科技股份有限公司
技术资料,数据手册,3D模型库,原理图,PCB封装文件,选型指南来源平台:世强硬创平台www.sekorm.com
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概念,方案,设计,选型,BOM优化,FAE技术支持,样品,加工定制,测试,量产供应服务提供:世强硬创平台www.sekorm.com
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  • JaydenLiu Lv6. 高级专家 2020-11-13
    学习
  • Jerrfy Lv9. 科学家 2020-10-13
    导热凝胶的选型也是很重要,涉及到温升
  • 海天一线 Lv4. 资深工程师 2020-10-12
    学习
  • 燕子飞 Lv5. 技术专家 2020-10-12
    学习
  • 毛绒绒 Lv5. 技术专家 2020-10-12
    学习
  • 伟大大 Lv5. 技术专家 2020-10-12
    学习
  • 滨海养老会所 Lv7. 资深专家 2020-08-15
  • terrydl Lv9. 科学家 2020-04-22
    学习了
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型号- 19-04-12901-XXXX,10-06-A778-XXXX,19-04-M394-XXXX,10-04-4180-XXXX-40,19-04-22951-XXXX**,10-00-0028-XXXXX,10-00-1846-XXXXX,19-09-LH10-1298,10-04-3076-XXXX-40,M83528/007Y005,M83528/007Y004,M83528/007Y003,M83528/007Y002,20-01-5060-1239**,M83528/007Y001,CHO-SEAL 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应用笔记或设计指南  -  PARKER CHOMERICS  - 2022/2/17 PDF 英文 下载

【经验】电子产品外壳自然散热能力的工程估算

在产品研发的事后,通常要对电子元器件是否满足温度规格进行评估。影响电子的元器件温度通常有两个关键因素:电子元器件节点到产品外壳的热阻,外壳到环境的热阻。本文介绍了工程近似估算的方法,实际产品中会有更多的现实因素影响产品的外壳散热能力。推荐世强元件电商平台申请免费热仿真服务,免费使用Smart CFD热仿真软件,为您的产品选择合适的散热方案。

设计经验    发布时间 : 2020-05-12

Parker Chomerics(派克固美丽)产品线及公司介绍

描述- 派克固美丽是一家建立在材料科学和工艺技术核心竞争力基础上的全球性整体解决方案公司。

商品及供应商介绍  -  PARKER CHOMERICS PDF 英文 下载

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